LEYBOLD 960702FP Original Operating Instructions Download Page 28

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      300419816_002_C1

 

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11/2016 - © Leybold 

 

 

Troubleshooting

 

6   

Troubleshootin

 

Fault

 

Possible cause

 

Remedy

 

Reference 
section

Pump does not start

 

Pump is connected incorrectly 
Motor protection switch incorrectly set.  
Operating voltage does not match motor 
Motor is malfunctioning 
Oil temperature is below 12°C (54°F) 
Oil is too viscous 
Exhaust filter / exhaust line is clogged 
Pump is seized up (sign : pump is jammed)

 

Connect the pump correctly 
Set motor protection switch properly 
Replace the motor 
Replace the motor 
Heat the pump and pump oil or use different oil 
Use appropriate oil grade 
Replace the filter or clean the exhaust line 
Repair the pump

 

3.4 
3.4 
 
 

5.4 
5.10 
 

Pump does not reach 
ultimate pressure

 

Measuring technique or gauge is unsuitable 
External leak 1) - Piping fittings loose 
Float valve does not close 
Anti-suck back valve is malfunctioning 
Exhaust valve is malfunctioning 
Inadequate lubrication due to :  
- unsuitable or contaminated oil  
- clogged oil filter 
- clogged oil lines 
Vacuum lines are dirty 
Pump is too small

 

Use correct measuring technique and gauge 
Repair the pump - Retighten 
Repair the valve 
Repair the valve 
Repair the valve 
 
Change the oil 
Replace the oil filter 
Clean the oil lines and oil case 
Clean vacuum lines 
Check the process date ; replace the pump, if 
necessary

 

4.5 
 
5.6 
 
 
 
5.4 
5.4

 

Pumping speed is too 
low

 

Dirt trap in the intake port is clogged 
 
 
Exhaust filter is clogged 
Connecting lines are too narrow or too long 
Anti-suck back valve is hard to open

 

Clean the dirt trap.  
Precaution : install a dust filter in intake line 
Install new filter elements 
Use adequately wide and short connecting lines 
Check spring free length

 

5.5/1.5/3.3 
  
5.10 
3.3

 

After switching off 
pump under vacuum, 
pressure in system 
rises too fast

 

System has a leak 
Anti-suck back is malfunctioning

 

Check the system 
Repair the valve

 

 
5.6 

Pump gets too hot

 

Cooling air supply is obstructed 
Cooler is dirty 
Ambient temperature is too high 
Process gas is too hot 
Oil level is too low 
Oil is unsuitable 
Oil cycle is obstructed 
Exhaust filter / exhaust line is obstructed 
Exhaust valve is malfunctioning 
Pump module is no longer usable

 

Set pump up correctly 
Clean the cooler 
Set pump up correctly 
Change the process 
Add oil to reach the correct oil level 
Change the oil 
Clean or repair the oil lines 
Replace the exhaust filter, clean the exhaust line 
Repair the valve 
Replace the pump module

 

3.1 
5.9 
3.1 
 
5.4 
5.4 
 
5.10 

 

Summary of Contents for 960702FP

Page 1: ...SOGEVAC SV300 FP Single stage oil sealed rotary vane pump Original Operating Instructions 300419816_002_C1 and Spare Parts list Part Numbers 960702FP 960707FP 960717FP...

Page 2: ...2 Pumping of Condensable Gases and Vapors Using gas ballast 4 3 Working in cycles in out 4 4 Shutdown 4 5 Pump Ultimate Pressure 5 Maintenance 5 1 Leybold Service 5 2 Maintenance Schedule 5 3 Checkin...

Page 3: ...s It must be operated and maintained by trained personnel only Consult local state and national agencies regarding specific requirements and regulations Address any further safety operation and or mai...

Page 4: ...VAC pumps are not designed for pumping of dusty aggressive corrosive flammable or explosive gases or gases mixtures for pumping of oxygen or other highly reactive gases with a greater concentration th...

Page 5: ...eric pressure Design the exhaust line so that no pressure higher than 1 15 bar abs 0 15 bar rel can occur Never work with closed or restricted pump exhaust 3 Operating of the pump without oil or opera...

Page 6: ...apped in the oil case by deflection Then fine filtering occurs in the exhaust filter elements The proportion of oil in the exhaust gas is thus reduced below the visibility threshold over 99 entrapment...

Page 7: ...Nominal speed1 m3 h 280 340 Pumping speed1 m3 h 240 290 Ultimate partial pressure without gas ballast mbar 8 10 2 8 10 2 Ultimate total pressure with standard gas ballast 7 5 Nm3 h mbar 0 7 0 7 Water...

Page 8: ...8 300419816_002_C1 11 2016 Leybold Description A B Weight EUR 1090 360 223Kg JPN 1065 360 232Kg USA 1065 360 222Kg Wide Range 1100 384 224Kg...

Page 9: ...eed m3 h 1000 100 10 1 Pumping speed m3 h Pressure mbar 0 01 0 1 1 10 100 1000 50Hz 60Hz without gas ballast with gas ballast Fig 2 Conversion factors Different pressure units Different pumping speed...

Page 10: ...z 5 5Kw 460V 10 60Hz 6 3Kw Pump with three phase motor NEMA and integrated gas ballast valve 960707FP 208V 10 and 230 460 10 60Hz 10 HP 400V 10 50Hz 10 HP Pump with wide range motor and integrated gas...

Page 11: ...25 8 Adapter for tubing G2 DN60 711 18 016 9 PVC tubing 60mm 1m long 711 18 326 10 Right angle bend 90 63 ISO K 887 25 11 Dust filter metal Dust filter polyester 711 27 126 711 27 127 12 Ball valve G2...

Page 12: ...end plate 9714 65 380 without end plate 9714 65 680 Exhaust filter gauge 951 94 5 Exhaust filter overpressure switch 712 22 360 6 Oil level monitor only with all option oil casing 712 21 992V or 7 971...

Page 13: ...etc However the warranty is voided only if the non approved oil adversely affects the operation or reliability of the pump When using other oil brands employ nodetergent mineral oils of viscosity cla...

Page 14: ...ervice again the pump should be stored in a dry place preferably at room temperature 20 C but not below 0 C Before taking the pump out of service it should be properly disconnected from the vacuum sys...

Page 15: ...air intake of motor clear 3 2 Conforming Use SOGEVAC pumps are designed for pumping of inert gases in the range of rough vacuum between atmospheric pressure and ultimate pressure of the pump When remo...

Page 16: ...intenance The maximum pressure at the inlet may not exceed atmospheric pressure about 1013 mbar Never operate the pump in the presence of over pressures at its intake Type of materials used for mounti...

Page 17: ...aust demister s are secured tightly in place They sometimes loosen during shipping and installation A loose demister results in exhaust smoke during start up and operation Install the exhaust line wit...

Page 18: ...on the motor hood During the check the intake port should be open If the direction of rotation is wrong oil may be ejected out the intake port The vacuum system may be pressurized Don t use the motor...

Page 19: ...lation will be made by the valve and not by start stop of the pump With the valve closed the pump consumes little energy Before starting the pump ensure that the attached accessories meet the re quire...

Page 20: ...can be operat ed without gas ballast provided that the saturation vapor pressure at operating temperature is not exceeded during compression If you do not know the composition of the gases to be pumpe...

Page 21: ...vapor entering the pump One sign of condensation of vapors in the pump is a rise in the oil level during operation of the pump During pumping vapors may dissolve in the oil This changes the oil proper...

Page 22: ...temperature and must only be switched on again manually after having eliminated the cause In or der to prevent the pump from running up unexpectedly after a main power failure the pump must be integra...

Page 23: ...lay it to the device This statement detailing the contamination is required to satisfy legal require ments and for the protection of our employees Pumps which are not accompanied by a contamination s...

Page 24: ...The pump oil level during operation must always be in the middle of the oil level glass ET3 24 When necessary switch off the pump and add the correct quanti ty of oil High oil consumption often indic...

Page 25: ...y switch on the pump max 10s and switch if off Remove the oil drain plug again and drain the remaining oil Reinsert the oil drain plug check the O Ring and replace it with a new one if nec essary Unsc...

Page 26: ...he pump and oil Take the appropriate precautions Observe the safety regulations Never mount used seals always mount new seals When disposing of used oil please observe the relevant environmental regul...

Page 27: ...ng vacuum grease P N 711 17 700 Replace the O ring ET3 26p of the exhaust plate ET3 18 Insert new exhaust filters ET3 25 They are guided in the oil casing ET1 1 correct position Make sure the compress...

Page 28: ...lve Repair the valve Repair the valve Change the oil Replace the oil filter Clean the oil lines and oil case Clean vacuum lines Check the process date replace the pump if necessary 4 5 5 6 5 4 5 4 Pum...

Page 29: ...ake line or in vacuum vessel Oil comes from the vacuum system Anti suck back valve is obstructed Sealing surfaces or anti suck back valve are dam aged or dirty Oil level is too high Check the vacuum s...

Page 30: ...66740 8a 1 INTAKE FLANGE EUR G2 971458900 Incl 9 26f 8b 1 INTAKE FLANGE EUR NPT2 971460750 Incl 9 26f 9 1 INTAKE FLANGE FILTER 71213390 10 1 ANTI SUCKBACK VALVE 971457690 Incl 26f 11 1 BEARING KIT 971...

Page 31: ...300419816_002_C1 11 2016 Leybold 31 Spare parts...

Page 32: ...32 300419816_002_C1 11 2016 Leybold Spare parts...

Page 33: ...300419816_002_C1 11 2016 Leybold 33 Spare parts...

Page 34: ...g us any equipment observe the regulations given in Section 5 1 Leybold service Disposal of Waste Oil Owners of waste oil are entirely self responsible for proper disposal of this waste Waste oil from...

Page 35: ...300419816_002_C1 11 2016 Leybold 35 Notes...

Page 36: ...36 300419816_002_C1 11 2016 Leybold...

Page 37: ...300419816_002_C1 11 2016 Leybold 37 Notes...

Page 38: ...38 300419816_002_C1 11 2016 Leybold...

Page 39: ...300419816_002_C1 11 2016 Leybold 39 Notes...

Page 40: ...Sales T 34 93 666 43 11 F 34 93 666 43 70 sales ba leybold com Service T 34 93 666 46 11 F 34 93 685 43 70 service ba leybold com America USA Leybold USA Inc 5700 Mellon Road USA Export PA 15632 T 1 7...

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