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LEYBOLD 1092791FP, Original Operating Instructions

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LEYBOLD 1092791FP Original Operating Instructions Download Page 16

16

      300419814_002_C2

 

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08/2017 - © Leybold 

 

 

Until the pump is put back in to service again, the pump should be stored 
in a dry place, preferably at room temperature (20 °C) but not below 0°C. 

 
 
3 

Installation 

It is essential to observe the following instructions step by step to ensure a 
safe start-up. Start-up may only be conducted by trained specialists. 
 
The standard pump is not suitable for installation in explosion hazard areas 
ATEX. Please contact us, if you are planning such an application. Before 
installing the pump you must reliably disconnect it from the electrical power 
supply and prevent the pump from running up inadvertently. 
 
Observe all safety regulations. 

 

3.1  Setting up 

The pump can be set up on any flat, horizontal surface. Under the four feet, 
there are metric threaded holes for securing the pump. 
 
The oil level cannot be read properly if the pump is tilted. Pump risk to run dry 
and oil level switch may not react correctly. 
 
The SOGEVAC

®

 pump can pump gases and vapours, provided that the gas 

ballast valve is installed and open and the pump has reached its operating 
temperature. 
 

Pump in operation is hot and some surfaces could reach a temperature 
higher than 80°C (176°F). There is a risk of burn by touching. Take note of 
warning labels on the pump. 

 
The pump must be kept clean (not dust deposit). 

 

 

3.2 Conforming use 

 

The SOGEVAC pumps are intended to be used on clean processes, at low 
inlet pressure.  
In normal operation, the SOGEVAC pumps operated typically below 10 mbar 
inlet pressure or at ultimate pressure with open gas ballast. Continuous duty is 
possible.  
In the below listed abnormal conditions (but not limited to) the pump may stop 
due to overheating of the power electronics or motor.  

■ 

Continuous operation at high inlet pressure  

■ 

Restricted, clogged or blocked exhaust filter or exhaust line  

■ 

Out of tolerance supply voltage  

■ 

Unsuitable, polluted or too old oil  

■ 

Too low oil level  

■ 

Too high ambient temperature  

■ 

Clogged fan hoods or impeded fresh air circulation  

 

 

 
 
 
 
 

WARNING

 

 
 
 
 
 
 
 
 
 
 
 
 
 

 

 

CAUTION

 

 
 
 
 
 
 

Installation

 

Summary of Contents for 1092791FP

Page 1: ...SOGEVAC SV200 FP Single stage oil sealed rotary vane pump Original Operating Instructions 300419814_002_C2 and spare parts list Ref 10927FP 1092791FP 95027FP ...

Page 2: ...pare parts 14 1 8 Lubricants 14 2 Transport and Storing 15 2 1 Transport and packaging 15 2 2 Mounting orientation 15 2 3 Storing 15 3 Installation 16 3 1 Setting up 16 3 2 Conforming use 16 3 3 Connection to system 17 3 4 Electrical connections 19 3 3 Start up 20 4 Operation 21 4 1 Operation 21 4 2 Switching off Shutdown 22 4 3 Ultimate Pump Pressure 23 4 4 Installing the Optional Gas Ballast Val...

Page 3: ...regarding specific requirements and regulations Address any further safety operation and or maintenance questions to our nearest office DANGER indicates an imminently hazardous situation which if not avoid ed will result in death or serious injury WARNING indicates a potentially hazardous situation which if not avoid ed could result in death or serious injury CAUTION indicates a potentially hazard...

Page 4: ...OGEVAC pumps are not designed for pumping of dusty aggressive corrosive flammable or explosive gases or gases mixtures for pumping of oxygen or other highly reactive gases with a greater concentration than atmospheric concentration 20 for pumping liquids for working in flammable explosive or dusty environment In case of doubt please contact Leybold See also the lists of use indicated in the CE dec...

Page 5: ...heric pressure Design the exhaust line so that no pressure higher than 1 15 bar abs 0 15 bar rel can occur Never work with closed or restricted pump exhaust 3 Operating of the pump without oil or operating with incorrect direction of rotation can destroy the pump or lead to oil backstreaming 4 Never use discarded seals Always assemble using new seals 5 The pump must be packaged in such a way that ...

Page 6: ...l injected into the pump chamber serves to seal lubricate and cool the pump The oil entrained with the compressed gas is coarsely trapped in the oil case 6 27 by deflection Then fine filtering occurs in the exhaust filter elements 6 29 The proportion of oil in the exhaust gas is thus reduced below the visi bility threshold over 99 9 entrapment rate Oil trapped in the exhaust filters is returned to...

Page 7: ...g ultimate pressure noise level are only valid for standard pumps operating with the mentioned mineral oil The use of other oils may have consequences on these values 1 to DIN 28400 and following numbers with standard gas ballast 2 operated at the ultimate pressure without gas ballast free field measurement at a distance of 1 m 3 please contact Leybold 4 CEI 460 V NEMA 200 300 460 V SV200 FP Techn...

Page 8: ...g 109 27FP G2 G2 970 548 390 252 62 214 40 535 394 50 140 269 M10 10 425 352 392 318 399 350 150 300 190 1092791FP 960 95027 FP 960 EXHAUST Øb B b4 b3 ØD Y X A max a2 a4 a5 a3 a1 a0 INLET PORT Øb OIL FILTER GAS BALLAST VALVE EXHAUST FILTER OIL LEVEL OIL DRAIN OIL FILLING PLUG THERMAL SWITCH OPTION b1 b2 Z H h3 h1 p h2 h4 OPTION 71118126 OPTION 95390 95391 OIL LEVEL MONITOR ...

Page 9: ...1013 400 760 300 0 18 12 m3 h 1 m3 h 1 0 278 0 589 1 hp 0 735 kw 1 r p m 1 min 1 133 4 100 3 25 98 29 8 l s 1 l s 3 6 1 2 12 1 inch 25 4 mm 1 0 1 0 75 0 75 29 89 29 92 cfm cubic feet per minute 1 699 0 472 1 1 atm atmosphere 1013 mbar 1 Pa pascal 0 01 mbar 10 2 mbar 1 bar 1000 mbar 1 torr 1 33 mbar Example 1 m3 h 1 0 589 cfm Note the nominal pumping speed of a pump at 60Hz is 20 higher that at 50H...

Page 10: ...10 300419814_002_C2 08 2017 Leybold Description ...

Page 11: ...apter for tubing G2 DN60 711 18 016 9 PVC tubing 60mm 1m long 711 18 326 10 Right angle bend 90 63 ISO K 887 25 11 Dust filter metal Dust filter polyester 63 ISO K 711 27 126 711 27 127 12 Ball valve G2 F F 711 30 107 13 Tee reducer bush G2 G2 G1 2 F F F 711 18 265 14 Elbow 90 G2 F F 711 18 215 15 Dust filter metal Dust filter polyester G2 M F 711 27 123 711 27 124 16 Vacuum gauge G1 2 M 951 92 17...

Page 12: ...tor and integrated gas ballast valve 230 V 400 V 50Hz 460 V 60Hz 109 27 FP Pump with three phase motor and integrated gas ballast valve 200 240V 380 415 V 50Hz 200 230V 380 460 V 60Hz 1092791 FP US Version Pump with three phase NEMA motor and integrated gas ballast valve 208 230 460V 60Hz 3 phase 400 V 50Hz 950 27 FP ...

Page 13: ...haust filter gauge 951 94 Exhaust filter over pressure switch 712 22 360 Oil level monitor 953 96 Thermal switch 951 36 Adapter Roots 500 953 90 Adapter Roots 1000 953 91 Base frame 711 19 208 Base frame for possibility for adaptation Roots 711 19 209 Separator SEP 63 DN 63 ISO K 953 56 Separator Condenser SEPC 63 DN 63 ISO K 953 66 Threaded flange adapter G 2 F DN 63 ISO K 711 18 113 Description ...

Page 14: ...VO150 from Leybold or an equivalent oil which meets following requirements low vapor pressure even at high temperatures flat viscosity curve minimum water content and absorption good lubricating properties resistant to aging under mechanical strain LVO150 is a food grade oil H1 certificated by the NSF for incidental contact with food products Use of other special grade lubricants for specific appl...

Page 15: ...the upright posi tion horizontally Otherwise oil may escape The angle of slope may not be over 10 max Avoid any other orientations while moving the pump Only use the lifting lugs which are provided on the pump to lift the pump with the specified lifting devices Make sure that these have been installed safety Use suitable lifting equip ment Make sure that all safety regulations are observed Check t...

Page 16: ...el switch may not react correctly The SOGEVAC pump can pump gases and vapours provided that the gas ballast valve is installed and open and the pump has reached its operating temperature Pump in operation is hot and some surfaces could reach a temperature higher than 80 C 176 F There is a risk of burn by touching Take note of warning labels on the pump The pump must be kept clean not dust deposit ...

Page 17: ...ved for pump maintenance The maximum pressure at the inlet may not exceed atmospheric pressure about 1013 mbar Never operate the pump in the presence of over pressures at its intake Type of materials used for mounting of canalisations should take care of pumped gases It is the same for its tightness The inlet pipe should be installed with a rising slope towards the pump to avoid condensates flowin...

Page 18: ...on of the exhaust line should be at least the same as the pump s exhaust port If the exhaust line is too narrow overpressure may occur in the pump Install the exhaust line with a downward slope to prevent condensate from flowing back into the pump If this is not possible we strongly recommend in stalling a condensate trap see 1 3 if several pumps are connected to one exhaust line ensure an adequat...

Page 19: ...g check the direction of rotation Observe the direction arrow on the motor hood When checking the intake port should be open If the direction of rotation is wrong oil may be ejected out the intake port The vacuum system may be pressurized Don t use the motor fan for checking the rotation direction The motor fan ro tates too fast to clearly check during operation when it slows during shutdown it re...

Page 20: ...GEVAC pump is designed for normal startup at temperatures over 12 C 54 F as per PNEUROP With adequate oils cold starts are possible above 0 C 32 F Before starting the pump ensure that the attached accessories meet the requirements of your application and that safe operation is ensured Never expose part of the body to the vacuum There is a danger of injury Never operate the pump with an open and th...

Page 21: ...densable gases If the process contains mainly permanent gases the SOGEVACs can be oper ated without gas ballast provided that the saturation vapor pressure at operat ing temperature is not exceeded during compression If you do not know the composition of the gases to be pumped and if you can t rule out the possibility of condensation run the pump with gas ballast valve open in accordance bellow Pu...

Page 22: ...Instead allow the pump to continue operating with the gas ballast valve open and the intake line closed until the oil is free of condensed vapours We strongly recom mend operating the pump in this mode for about 30 minutes after comple tion of the process In cyclic process operation the pump should not be switched off during the intervals between the individual working phases but should continue t...

Page 23: ...ressure If the system cannot produce the pressures specified in the technical date measure the ultimate pressure directly at the pump s intake port after discon necting the pump from the system The ultimate pressure of non condensable gases partial pressure of air can only be measured with a compression vacuum gauge or a partial pressure gauge Precise measurements can only be obtained with calibra...

Page 24: ...nt conditions and or aggressive media may significantly reduce the maintenance intervals To simplify the maintenance work we recommend combining several jobs DANGER CAUTION NOTICE Maintenance job Frequency Section Check the oil level daily A Check the oil condition Depends on process B 1st oil change After 150 h of operation C Subsequent oil changes Every 2000 h of operation or 6 months depending ...

Page 25: ...ll not be damaged dur ing shipping and so that no harmful substances can escape from the pack age When disposing of used oil please observe the relevant environmental reg ulations 5 4 Maintenance Work Checking the oil A Oil level The pump oil level during operation must always be between the middle and top edge of the oil level glass 6 4 When necessary switch off the pump and add the correct quant...

Page 26: ...here is a risk of the oil being polymerized by the connected process change the oil immediately after operation of the pump Pump in operation is hot and some surfaces could reach a temperature higher than 80 C 176 F There is a risk of burn by touching Unscrew the oil drain plug 6 5 and let the used oil drain into a suitable con tainer When the flow of oil slows down screw the oil drain plug back i...

Page 27: ... to increased oil cracking products at high operating temperatures and or aggressive media Remove the exhaust flange 6 2 with gasket 6 3 Unscrew the lock nut 6 31 and remove spring between its both washers take out the exhaust filter element s 6 29 Take out the pressure relief valves and check that they move freely and seal properly Reassemble in the reverse sequence Ensure that the exhaust filter...

Page 28: ...screws and take off the intake flange 7 57 and gasket 7 55 Remove the retaining ring from inside the intake flange 7 57 Take out both wire mesh screens and clean them using a suitable solvent Reassemble in the reverse sequence We recommend replacing the gasket 7 55 with a new one G Checking the Anti Suck back Valve Tools required open jaw or box wrenches 10 mm 17 mm Adjusting ring 710 72 333 Keep ...

Page 29: ...2 and pull the float valve assembly 6 10a out of the float chamber Take off the gasket 6 9 Clean the nozzle Check the tightness of the float valve Check all gaskets and replace them with new ones if necessary Reassemble the float valve in the reverse sequence I Replacing the Exhaust Valve Tools required Open jaw or box wrenches 10 mm 17 mm Drain the oil 6 5 Remove the fastening screws at the top o...

Page 30: ...ded fan and the inside wall of the coupling housing Then adjust the pump coupling so that there is a gap between the coupling halves The correct gaps are listed below Gap between Fan coupling housing 3 mm Gap between coupling halves 3 mm Secure the coupling setscrews with Loctite K Disassembling and Reassembling the Pump Module Remove the pump module see point I Remove the screws with washers and ...

Page 31: ...the help of an extractor puller take off the fan turbine from motor shaft end On the SV200 FP Non USA take off in motor shaft end fitted M10 screw so as the LN12 washer and circlips To disassemble motor from coupling housing unscrew the 4 hexagonal head screws 7 68a The reassembly is carried out in the reverse sequence by taking care that the gaps mentioned under I are respected Check direction of...

Page 32: ...ve Change the oil degas it if necessary Replace the oil filter Clean the oil casing Clean vacuum lines Check the process date replace the pump if necessary 4 3 5 4 H 5 4 G 5 4 I 5 4 C 5 4 C Pumping speed is too low Dirt trap in the intake port is clogged Exhaust filter is clogged Connecting lines are too narrow or too long Anti suck back valve is hard to open Clean the dirt trap Precaution install...

Page 33: ...aces of anti suck back valve are damaged or dirty Oil level is too high Check the vacuum system Clean or repair the valve Clean or repair the intake port and valve Drain the excess oil 5 4 G 5 4 G 5 4 B Pump s oil con sumption too high oil mist at exhaust Exhaust filters are clogged or damaged Nozzle of float valve is clogged Oil level is too high Replace the filters Check the valve clean the nozz...

Page 34: ...e usually avail able on stock at Leybold s service centers The list of these parts is given here after and in the spare parts table where the contents of each kits is detailed Oil filter Exhaust demisters Oil LVO150 Special oils please refer to the specific notice of the pump or con tact Leybold Service kit Set of seals Repair kit Vacuum generator without GB Vacuum generator with GB We recommend t...

Page 35: ...300419814_002_C2 08 2017 Leybold 35 FP Spare parts ...

Page 36: ...Screw HM6 x 16 12a 4 Washer W6 13 1 Plug M16 x 150 712 18 652 ID 13a 1 Flat gasket Ø22 x Ø16 x 2 14 1 Gas ballast valve 951 29 ID 15 1 Oil tube 714 01 201 ID 16a 4 Fitting DN12 M20 x 150 9 714 66 220 ID 16b 4 Olive DN12 16c 4 Male screw 17 1 Connecting element Ø22 x 3 8 714 01 438 ID 18 1 Oil tube 714 01 211 ID 19 4 Nut M10 20 1 Valve 712 35 521 6 fingers ID 21 1 Valve stop 712 31 364 ID 22 1 Flat...

Page 37: ...300419814_002_C2 08 2017 Leybold 37 FP Spare parts ...

Page 38: ...98 ID 66 1 Oil cooler EK6507189 ID 67 1 Motor 230 400V 4KW 50 Hz EK6518692 67 460V 6 5HP 60 HZ 67 1 Motor 208 230 440 460V EK6509614 NEMA 67 7 5HP 60 HZ 67 1 Motor 4 5kW 200V 220 380V 230 400V 240 415V 5 5kW 200V 220 380V EK6519349 68a 4 Screw HM12 x 30 Q6 8 68b 4 Washer MN 12 Z 69 1 Turbine housing 714 01 631 ID 70a 2 Screw N 10 LG 19 type P 70b 2 Washer L5N AC ZN 70c 2 Nut N 10 Ø 4 8 x 7 71a 1 S...

Page 39: ...300419814_002_C2 08 2017 Leybold 39 FP Spare parts ...

Page 40: ...00 990 b 89 1 Front end plate 714 01 350 b 90a 8 Screw HM10 x 40 Q6 8 Z 90b 8 Washer DE 10 Z 91a 3 Screw HM12 x40 Q6 8 PH 91b 3 Washer W 12 92 1 Rubber mount Ø 50 H 30 710 24 228 ID 93 1 Threaded pin HC10x 50 Q8 8 94a 1 Nut HM10 Q6 Z 94b 1 Washer MN 10 Z 95 1 Washer Ø 40 x 6 x 2 NBR 96 1 Vacuum generator 714 36 770 ID incl 20 21 79 90 97 1 Pump housing 714 36 621 ID 1 Set of seals NBR 971 97 552 I...

Page 41: ... observe the regulations given in Section 5 3 Leybold service Disposal of Waste Oil Owners of waste oil are entirely self responsible for proper disposal of this waste Waste oil from vacuum pumps must not be mixed with other substances or mate rials Waste oil from vacuum pumps Leybold oils which are based on mineral oils which are subject to normal wear and which are contaminated due to the influ ...

Page 42: ...42 300419814_002_C2 08 2017 Leybold ...

Page 43: ...300419814_002_C2 08 2017 Leybold 43 ...

Page 44: ...bregat Barcelona Sales T 34 93 666 43 11 F 34 93 666 43 70 sales ba leybold com Service T 34 93 666 46 11 F 34 93 685 43 70 service ba leybold com America USA Leybold USA Inc 5700 Mellon Road USA Export PA 15632 T 1 724 327 5700 F 1 724 325 3577 info ex leybold com Sales T 1 724 327 5700 F 1 724 333 1217 Service T 1 724 327 5700 F 1 724 325 3577 Brazil Leybold do Brasil Rod Vice Prefeito Hermenegi...

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