Lexus RX400h 2006 Emergency Response Manual Download Page 2

i

FOREWORD

In October 2006, Lexus released the Lexus
RX400h petrol-electric hybrid vehicle in
Australia. Except where noted in this guide,
basic vehicle systems and features for the
RX400h are the same as those on the
conventional, non-hybrid, Lexus RX330/350.
To educate and assist emergency responders in
the safe handling of the RX400h hybrid
technology, Lexus published this RX400h
Emergency Response Guide.

High voltage electricity powers the electric
motors, generator, inverter/converter, and
power steering.  All other automotive electrical
devices such as the headlights, radio, and
gauges are powered from a separate 12-Volt
battery. Numerous safeguards have been
designed into the RX400h to help ensure the
high voltage, approximately 288-Volt, Nickel
Metal Hydride (NiMH) Hybrid Vehicle (HV)
battery pack is kept safe and secure in an
accident.

The RX400h utilises the following electrical
systems:

Maximum 650-Volts AC 

Nominal 288-Volts DC

Nominal 42-Volts DC

Nominal 12-Volts DC

RX400h Features:

Adoption of 

Hybrid Synergy Drive

as the

name for the Lexus Petrol - Electric
Hybrid System.  

Hybrid Synergy Drive

includes a boost

converter in the inverter assembly that
boosts to 650-Volts the available voltage
to the electric motors.   

The high voltage hybrid vehicle
battery pack rated at 288-Volts.

A high voltage electric motor driven
air conditioning compressor rated
at 288-Volts.

A high voltage Electric Power Steering (EPS)
assist motor rated at 42-Volts.

Body electrical system rated at 12-Volts
negative chassis ground.

RX400h is only availbale in Australia as a
four wheel drive (4WD).

4WD models include an additional 650-Volt
electric motor to drive the rear wheels.

Supplemental Restraint System (SRS) - dual
stage frontal airbags, driver knee airbag,
front seat mounted side airbags, side curtain
airbags, and front seat belt pretensioners.

High voltage electrical safety is an important
factor in the emergency handling of the
RX400h 

Hybrid Synergy Drive

system. It is

important to recognise and understand the
disabling procedures and warnings throughout
the guide.

Additional topics contained in the guide
include:

Lexus RX400h identification.

Major

Hybrid Synergy Drive

component

locations and descriptions.

Extrication, fire, recovery, and additional
emergency response information.

Roadside assistance information.

By following the information in this guide,
emergency responders should be able to safely
perform a rescue involving the Lexus RX400h
hybrid vehicle. 

2006 RX400h

Summary of Contents for RX400h 2006

Page 1: ...Hybrid 2006 Model Emergency Response Guide...

Page 2: ...n the inverter assembly that boosts to 650 Volts the available voltage to the electric motors The high voltage hybrid vehicle battery pack rated at 288 Volts A high voltage electric motor driven air c...

Page 3: ...rgy Drive Operation 6 Hybrid Vehicle HV Battery Pack and Auxiliary Battery 7 High Voltage Safety 9 SRS Airbags and Seat Belt Pretensioners 10 Emergency Response 11 Extrication 11 Fire 14 Overhaul 15 R...

Page 4: ...external electric power source Depending on the driving conditions one or both sources are used to power the vehicle The following illustration demonstrates how the RX400h operates in various driving...

Page 5: ...the front windshield cowl driver door post and under the front passenger seat Example VIN JTJHW31U850011201 4WD An RX400h is identified by the first 6 alphanumeric characters JTJHW3 4WD Exterior logo...

Page 6: ...ent than the one on the conventional non hybrid RX330 350 In place of a tachometer a power meter showing kW output is used NOTE If the vehicle is shut off the instrument cluster gauges will be blacked...

Page 7: ...Engine Boosts and inverts the Converter Compartment high voltage electricity from the HV battery pack to 3 phase AC electricity that drives the electric motor The inverter converter also converts AC...

Page 8: ...ase high voltage Compressor Compartment AC electrically driven motor compressor EPS DC DC Underneath the Converts 288 Volts from Converter cargo area by the the HV battery pack to spare tyre 42 Volt Y...

Page 9: ...ompartment is silent Vehicle Operation With the RX400h the petrol engine may stop and start at any time while the READY indicator is on Never assume that the vehicle is shut off just because the engin...

Page 10: ...ximately 288 Volts Each NiMH battery module is non spillable and sealed in a metal case The electrolyte used in the NiMH battery module is an alkaline of potassium and sodium hydroxide The electrolyte...

Page 11: ...ery The RX400h also contains a lead acid 12 Volt battery The 12 Volt auxiliary battery powers the vehicle electrical system similar to a conventional vehicle As with conventional vehicles the auxiliar...

Page 12: ...off the relays stop electricity flow from the HV battery pack Both positive and negative power cables are isolated from the metal chassis so there is no possibility of shock by touching the metal cha...

Page 13: ...ts Side curtain airbags are mounted along the outer edge inside the roof rails Driver knee airbag is mounted on the lower portion of the dash WARNING The SRS computer is equipped with a backup source...

Page 14: ...t be removed disconnect the 12 Volt auxiliary battery in the engine compartment NOTE Before removing the key or disconnecting the 12 Volt auxiliary battery reposition power seats and tilt telescoping...

Page 15: ...ed airbags and seat belt pretensioners Deployed front dual stage airbags automatically ignite both stages within a fraction of a second WARNING After disabling the vehicle power is maintained for 90 s...

Page 16: ...o not remove or displace the roof during a dash displacement to avoid cutting into undeployed airbags or inflators As an alternative dash displacement may be performed by using a Modified Dash Roll Re...

Page 17: ...HV battery pack with copious amounts of water at a safe distance will effectively control the HV battery pack fire by cooling the adjacent NiMH battery modules to a point below their ignition temperat...

Page 18: ...e key cannot be removed disconnect the 12 Volt auxiliary battery in the engine compartment Procedure 2 alternate if ignition key is inaccessible 1 Disconnect the 12 Volt auxiliary battery in the engin...

Page 19: ...lly spill or leak out even if a battery module is cracked A catastrophic crash that would breach both the metal battery pack case and the plastic battery module would be a rare occurrence Similar to t...

Page 20: ...ic gases are given off as by products of combustion All responders in the Hot Zone should wear the proper PPE for fire fighting including SCBA Move a patient from the hazardous environment to a safe a...

Page 21: ...y cause serious damage to the vehicle The vehicle may be shifted out of Park into Neutral by turning the ignition on depressing the brake then moving the gated shift lever to N If the shift lever cann...

Page 22: ...t The jump starting procedure is the same as for other Lexus vehicles Connect the positive jumper cable to the positive battery post Connect the negative terminal to the ground nut The high voltage HV...

Page 23: ...may be emitted which may in turn irritate eyes nose and or throat If the battery is stored for very long time periods electrolyte and or metal materials may leak and result in surface soil pollution...

Page 24: ...h a towel 2 Keep away from flames 3 Protective glasses and rubber gloves should be worn 1 No short circuit Short circuit should be prevented since heat generation and or fire may result 2 No disassemb...

Page 25: ...t batteries from vibration shock dropping and stacking Batteries should not fall down and or be allowed to be inverted tilted during shipping 4 Packaging should not become wet rain and or dew etc duri...

Page 26: ...Corporation Australia Limited All rights reserved This document may not be reproduced or copied in whole or in part without the written permission of Toyota Motor Corporation Australia Limited Publica...

Reviews: