Lexmark XM91x5 Service Manual Download Page 20

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Assembly 9: Staple ﬁnisher—Staple section

Asm-index

P/N

Units/opt Units/FRU Description

Removal procedure

40X9407

Motor (staple ﬁnisher
staple unit carriage)

“Motor (staple ﬁnisher staple unit
carriage) removal” on page 267

40X9829

Staple ﬁnisher staple unit
cable

40X9413

Staple cartridge holder

40X9411

Staple ﬁnisher staple unit

“Staple ﬁnisher staple unit removal”
on page 264

40X8969

Staple ﬁnisher staple unit
holder

“Staple ﬁnisher staple unit removal”
on page 264

40X9608

Staple ﬁnisher staple unit
carriage drive gear

“Staple ﬁnisher staple unit carriage
gears removal” on page 268

40X9406

Staple ﬁnisher staple unit
rail

“Staple ﬁnisher staple unit rail
removal” on page 296

40X9363

Staple ﬁnisher staple unit
carriage gear

“Staple ﬁnisher staple unit carriage
gears removal” on page 268

40X9405

Staple ﬁnisher FFC

“Staple ﬁnisher FFC removal” on
page 271

40X9410

Staple ﬁnisher interface
board

“Staple ﬁnisher interface board
removal” on page 266

40X9408

Staple ﬁnisher staple unit
carriage motor cable

4021, 7421

Parts catalog

560

www

MK-Electronic

Summary of Contents for XM91x5

Page 1: ...91x and XM91x5 4021 230 7421 03x 23x 43x Finisher Service Manual Start diagnostics Maintenance Safety and notices Trademarks Index August 27 2015 www lexmark com P N 12G3392 w w w M K E l e c t r o n...

Page 2: ...mber of units in an option Units FRU Refers to the number of units in a FRU Description A brief description of the part The following abbreviations are used in the parts catalog NS not shown in the As...

Page 3: ...Assembly 1 Staple nisher Frame 4021 7421 Parts catalog 543 w w w M K E l e c t r o n i c d e...

Page 4: ...Frame Asm index P N Units opt Units FRU Description Removal procedure 1 40X9810 6 1 Staple nisher side guide wheel 2 40X9334 4 1 Staple nisher bottom guide wheel 4021 7421 Parts catalog 544 w w w M K...

Page 5: ...Assembly 2 Staple nisher Covers 4021 7421 Parts catalog 545 w w w M K E l e c t r o n i c d e...

Page 6: ...1 Staple nisher upper guide cover 3 40X9336 1 1 Staple nisher right cover Staple nisher right cover removal on page 234 4 40X9335 1 1 Staple nisher front cover Staple nisher front cover removal on pag...

Page 7: ...Assembly 3 Staple nisher Transport section 1 4021 7421 Parts catalog 547 w w w M K E l e c t r o n i c d e...

Page 8: ...de Staple nisher upper guide removal on page 291 3 40X9898 4 1 Staple nisher paper feed idler holder Staple nisher upper guide removal on page 291 4 40X9349 4 1 Staple nisher paper feed idler roller S...

Page 9: ...Assembly 4 Staple nisher Transport section 2 4021 7421 Parts catalog 549 w w w M K E l e c t r o n i c d e...

Page 10: ...ansport jam removal gears removal on page 244 5 40X9816 2 1 Staple nisher jam removal gear 1 Staple nisher transport jam removal gears removal on page 244 6 40X9371 1 1 Staple nisher jam removal gear...

Page 11: ...Assembly 5 Staple nisher Compiler feed roller assembly 4021 7421 Parts catalog 551 w w w M K E l e c t r o n i c d e...

Page 12: ...1 Staple nisher aligner roller belt Staple nisher compiler feed rollers and gears removal on page 302 4 40X9910 1 1 Staple nisher front aligner roller Staple nisher aligner roller removal on page 299...

Page 13: ...Assembly 6 Staple nisher Compiler section 1 4021 7421 Parts catalog 553 w w w M K E l e c t r o n i c d e...

Page 14: ...mper gear Staple nisher tamper drive gears removal on page 317 4 40X9380 1 1 Motor staple nisher front tamper Motor staple nisher tamper removal on page 242 5 40X9380 1 1 Motor staple nisher rear tamp...

Page 15: ...Assembly 7 Staple nisher Compiler section 2 4021 7421 Parts catalog 555 w w w M K E l e c t r o n i c d e...

Page 16: ...removal on page 319 4 40X9642 2 1 Staple nisher front and rear aligners Staple nisher tamper racks removal on page 319 5 40X9643 1 1 Staple nisher middle aligner Staple nisher tamper racks removal on...

Page 17: ...Assembly 8 Staple nisher Aligner section 4021 7421 Parts catalog 557 w w w M K E l e c t r o n i c d e...

Page 18: ...lt and gears removal on page 259 5 40X9380 1 1 Motor staple nisher aligner Motor staple nisher aligner removal on page 258 6 40X9383 1 1 Staple nisher aligner section cables 7 40X9382 1 1 Staple nishe...

Page 19: ...Assembly 9 Staple nisher Staple section 4021 7421 Parts catalog 559 w w w M K E l e c t r o n i c d e...

Page 20: ...taple unit removal on page 264 6 40X9608 1 1 Staple nisher staple unit carriage drive gear Staple nisher staple unit carriage gears removal on page 268 7 40X9406 1 1 Staple nisher staple unit rail Sta...

Page 21: ...Assembly 10 Staple nisher Exit section 1 4021 7421 Parts catalog 561 w w w M K E l e c t r o n i c d e...

Page 22: ...nisher upper exit roller belts and gear removal on page 313 5 40X9291 2 1 Staple nisher upper exit roller Staple nisher upper exit roller removal on page 312 6 40X9813 1 1 Staple nisher upper exit ro...

Page 23: ...Assembly 11 Staple nisher Exit section 2 4021 7421 Parts catalog 563 w w w M K E l e c t r o n i c d e...

Page 24: ...r drive gear Staple nisher exit roller drive belts and gears removal on page 287 9 40X9824 1 1 Staple nisher exit guide lift cam gear Staple nisher exit guide lift cam removal on page 283 10 40X9377 4...

Page 25: ...Assembly 12 Staple nisher Exit section 3 4021 7421 Parts catalog 565 w w w M K E l e c t r o n i c d e...

Page 26: ...roller solenoid Staple nisher exit roller solenoid removal on page 288 5 40X9343 1 1 Sensor staple nisher bin stack height Staple nisher bin stack height assembly sensors removal on page 238 6 40X9343...

Page 27: ...Assembly 13 Staple nisher Bin section 1 4021 7421 Parts catalog 567 w w w M K E l e c t r o n i c d e...

Page 28: ...or staple nisher elevator home Sensor staple nisher elevator home removal on page 261 6 40X9341 2 1 Staple nisher elevator belt Staple nisher elevator belts removal on page 276 7 40X9812 2 1 Staple ni...

Page 29: ...Assembly 14 Staple nisher Bin section 2 4021 7421 Parts catalog 569 w w w M K E l e c t r o n i c d e...

Page 30: ...age 275 5 40X9419 1 1 Staple nisher rear lock Staple nisher locks removal on page 245 6 40X9835 1 1 Staple nisher elevator idler gear 1 Staple nisher elevator drive gears removal on page 275 7 40X9830...

Page 31: ...Assembly 15 Staple nisher Electronics 4021 7421 Parts catalog 571 w w w M K E l e c t r o n i c d e...

Page 32: ...iption Removal procedure 1 40X9421 1 1 Staple nisher controller board Staple nisher controller board removal on page 248 2 40X9422 1 1 Staple nisher interface cable Staple nisher interface cable remov...

Page 33: ...Assembly 16 Horizontal paper transport Covers 1 7 1 2 2 2 4 2 4 2 2 5 5 6 6 3 3 4021 7421 Parts catalog 573 w w w M K E l e c t r o n i c d e...

Page 34: ...removal on page 328 2 40X9462 6 1 HPT transport idler roller 3 40X9333 2 1 HPT transport idler holder 1 4 40X8996 2 1 HPT transport idler holder bracket 1 5 40X9428 2 1 HPT transport idler holder 2 6...

Page 35: ...Assembly 17 Horizontal paper transport Covers 2 2 3 2 1 7 4 5 6 4021 7421 Parts catalog 575 w w w M K E l e c t r o n i c d e...

Page 36: ...on page 329 2 40X9322 2 1 HPT door locks HPT door locks removal on page 325 3 40X9313 1 1 Sensor HPT door Sensor HPT door removal on page 327 4 41X0972 1 1 Front HPT mounting plate 5 41X0971 1 1 Front...

Page 37: ...Assembly 18 Horizontal paper transport Drive section 4021 7421 Parts catalog 577 w w w M K E l e c t r o n i c d e...

Page 38: ...ransport roller ball bearing HPT transport rollers removal on page 333 8 40X9326 1 1 HPT paper feed sensor actuator HPT feed sensor actuator removal on page 327 9 40X9313 1 1 Sensor HPT feed Sensor HP...

Page 39: ...Assembly 19 SHPF Covers 4021 7421 Parts catalog 579 w w w M K E l e c t r o n i c d e...

Page 40: ...or 4 40X9512 1 1 SHPF front door SHPF front door removal on page 340 5 40X9514 1 1 SHPF post cover SHPF post cover removal on page 342 6 40X9515 1 1 SHPF lower cover SHPF lower cover removal on page 3...

Page 41: ...Assembly 20 SHPF Frame 4021 7421 Parts catalog 581 w w w M K E l e c t r o n i c d e...

Page 42: ...oor spring SHPF top jam access door and SHPF diverter removal on page 399 5 40X8869 1 1 Sensor SHPF top door Sensor SHPF top door removal on page 391 6 40X9527 1 1 SHPF front door switch SHPF front do...

Page 43: ...Assembly 21 SHPF Transport section 1 4021 7421 Parts catalog 583 w w w M K E l e c t r o n i c d e...

Page 44: ...n page 423 9 40X9843 1 1 SHPF aligner shaft SHPF aligner shaft removal on page 423 10 40X9845 1 1 SHPF rear aligner SHPF aligner shaft removal on page 423 11 40X9844 1 1 SHPF rear aligner holder SHPF...

Page 45: ...Assembly 22 SHPF Transport section 2 4021 7421 Parts catalog 585 w w w M K E l e c t r o n i c d e...

Page 46: ...in exit paper guide removal on page 403 10 40X9574 1 1 SHPF diverter feed roller gear 11 40X9221 1 1 SHPF entrance roller belt SHPF entrance and diverter feed roller gears removal on page 398 12 40X92...

Page 47: ...gear 22 40X9574 1 1 SHPF booklet maker pre feed roller gear 23 40X9567 1 1 SHPF top bin exit belt 24 40X9533 1 1 Motor SHPF transport Motor SHPF transport removal on page 361 25 40X9533 1 1 Motor SHPF...

Page 48: ...Assembly 23 SHPF Transport section 3 4021 7421 Parts catalog 589 w w w M K E l e c t r o n i c d e...

Page 49: ...n page 443 9 40X9585 1 1 SHPF top bin exit roller SHPF top bin exit roller removal on page 439 10 40X9584 1 1 SHPF booklet maker pre feed roller SHPF booklet maker pre feed roller removal on page 426...

Page 50: ...Assembly 24 SHPF Transport section 4 1 9 3 2 4 5 6 8 6 7 10 4021 7421 Parts catalog 591 w w w M K E l e c t r o n i c d e...

Page 51: ...on page 451 5 40X9574 1 1 SHPF entrance roller gear SHPF entrance idler and roller removal on page 452 6 40X9589 2 1 Ball bearing SHPF entrance idler and roller removal on page 452 7 40X9588 1 1 SHPF...

Page 52: ...Assembly 25 SHPF Elevator bin section 1 2 2 16 15 13 7 4 1 10 6 5 12 11 14 9 8 3 20 18 17 19 4021 7421 Parts catalog 593 w w w M K E l e c t r o n i c d e...

Page 53: ...pper left cover sensors removal on page 353 10 40X9540 1 1 Sensor SHPF elevator bin stack height transmit SHPF upper left cover sensors removal on page 353 11 40X9477 1 1 SHPF elevator bin rear stack...

Page 54: ...al procedure 19 40X9488 1 1 SHPF lower left cover Lower left cover removals on page 348 20 40X9877 1 1 SHPF elevator bin full sensor cable Sensor SHPF elevator bin full removal on page 347 4021 7421 P...

Page 55: ...Assembly 26 SHPF Elevator bin section 2 10 11 3 7 14 5 15 16 9 12 17 18 3 6 5 2 7 2 4 3 1 8 13 4 19 4021 7421 Parts catalog 597 w w w M K E l e c t r o n i c d e...

Page 56: ...elevator bin removal on page 335 10 40X9168 1 1 SHPF elevator motor encoder 11 40X9601 1 1 SHPF elevator motor encoder belt 12 40X9849 1 1 SHPF elevator bin clutch gear SHPF elevator drive assembly re...

Page 57: ...Assembly 27 SHPF Staple unit assembly 4021 7421 Parts catalog 599 w w w M K E l e c t r o n i c d e...

Page 58: ...and gear removal on page 374 7 40X8869 1 1 Sensor SHPF staple unit carriage center SHPF staple unit position sensors removal on page 373 8 40X9616 1 1 SHPF staple unit carriage rail 9 40X9535 1 1 Moto...

Page 59: ...Assembly 28 SHPF Compiler section 1 4021 7421 Parts catalog 601 w w w M K E l e c t r o n i c d e...

Page 60: ...and eject motor encoder 9 40X9537 1 1 Motor SHPF compiler eject Motor SHPF compiler eject removal on page 404 10 40X8869 1 1 Sensor SHPF compiler eject SHPF compiler eject sensors removal on page 406...

Page 61: ...Assembly 29 SHPF Compiler section 2 4021 7421 Parts catalog 603 w w w M K E l e c t r o n i c d e...

Page 62: ...n page 390 6 40X9853 1 1 SHPF paddle drive encoder SHPF paddle drive gears removal on page 389 7 40X9440 2 1 Ball bearing 8 40X9543 1 1 SHPF elevator bin stack limit switch SHPF elevator bin stack lim...

Page 63: ...Assembly 30 SHPF Compiler section 3 4021 7421 Parts catalog 605 w w w M K E l e c t r o n i c d e...

Page 64: ...SHPF tamper belts and gears removal on page 417 6 40X9485 2 1 SHPF tamper drive gear SHPF tamper belts and gears removal on page 417 7 40X9530 1 1 Motor SHPF front tamper Motor SHPF front tamper remo...

Page 65: ...Assembly 31 SHPF Punch unit 1 4021 7421 Parts catalog 607 w w w M K E l e c t r o n i c d e...

Page 66: ...Assembly 31 SHPF Punch unit 1 Asm index P N Units opt Units FRU Description Removal procedure 1 40X9550 1 1 Hole punch box 4021 7421 Parts catalog 608 w w w M K E l e c t r o n i c d e...

Page 67: ...Assembly 32 SHPF Punch unit 2 2 6 5 4 3 1 4021 7421 Parts catalog 609 w w w M K E l e c t r o n i c d e...

Page 68: ...t removal on page 369 2 40X9549 1 1 Punch unit cable 3 40X9547 1 1 Sensor hole punch box full transmit Sensor hole punch box full removal on page 370 4 40X9546 1 1 Hole punch box full sensor actuator...

Page 69: ...Assembly 33 Booklet maker Covers 4021 7421 Parts catalog 611 w w w M K E l e c t r o n i c d e...

Page 70: ...s FRU Description Removal procedure 1 40X9423 1 1 Booklet maker front cover Booklet maker front cover removal on page 461 2 40X9424 1 1 Booklet maker support Booklet maker support removal on page 462...

Page 71: ...Assembly 34 Booklet maker Electronics 4021 7421 Parts catalog 613 w w w M K E l e c t r o n i c d e...

Page 72: ...tronics Asm index P N Units opt Units FRU Description Removal procedure 1 40X9429 1 1 Booklet maker controller board Booklet maker controller board removal on page 466 4021 7421 Parts catalog 614 w w...

Page 73: ...Assembly 35 Booklet maker Fold section 1 4021 7421 Parts catalog 615 w w w M K E l e c t r o n i c d e...

Page 74: ...ary drive gears Bifold knife secondary drive gears removal on page 526 6 40X9430 2 1 Bifold knife static brush Bifold knife removal on page 527 7 40X9913 1 1 Bifold knife Bifold knife removal on page...

Page 75: ...Assembly 36 Booklet maker Fold section 2 4021 7421 Parts catalog 617 w w w M K E l e c t r o n i c d e...

Page 76: ...e drive gears removal on page 530 9 40X8869 1 1 Sensor bifold guide home Sensor bifold guide home removal on page 492 10 40X9446 1 1 Motor trifold guide Motor trifold guide removal on page 493 11 40X8...

Page 77: ...Assembly 37 Booklet maker Fold section 3 4021 7421 Parts catalog 619 w w w M K E l e c t r o n i c d e...

Page 78: ...Trifold roller gear Trifold gears removal on page 478 7 40X8955 2 1 Booklet maker exit roller springs Booklet maker exit roller springs removal on page 460 8 40X9864 1 1 Bifold exit roller Trifold ro...

Page 79: ...Assembly 38 Booklet maker Transport section 4021 7421 Parts catalog 621 w w w M K E l e c t r o n i c d e...

Page 80: ...r transport gear and belt removal on page 485 9 40X8869 1 1 Sensor booklet maker decurl Sensor booklet maker decurl removal on page 488 10 40X9474 1 1 Booklet maker transport section cable 11 40X9470...

Page 81: ...Assembly 39 Booklet maker Staple section 4021 7421 Parts catalog 623 w w w M K E l e c t r o n i c d e...

Page 82: ...460 1 1 Static brush 4 40X9466 1 1 Plastic lm 5 40X9450 1 1 Plastic lm 6 40X8976 1 1 Plastic lm 7 40X9303 1 1 Plastic lm 8 40X9476 2 1 Booklet maker staple cartridge 9 40X9478 1 1 Booklet maker staple...

Page 83: ...Assembly 40 Booklet maker Compiler section 4021 7421 Parts catalog 625 w w w M K E l e c t r o n i c d e...

Page 84: ...e gears removal on page 479 9 40X9493 1 1 Booklet maker paddle tensioner pulley Booklet maker paddle gears removal on page 479 10 40X9481 1 1 Motor booklet maker paddle Motor booklet maker paddle remo...

Page 85: ...Assembly 41 Booklet maker Aligner assembly 4021 7421 Parts catalog 627 w w w M K E l e c t r o n i c d e...

Page 86: ...on page 505 7 40X8869 1 1 Sensor booklet maker aligner home Sensor booklet maker aligner home removal on page 499 8 40X8964 1 1 Booklet maker compiler stack front guide Booklet maker aligner jam acce...

Page 87: ...Assembly 42 Booklet maker Exit section 4021 7421 Parts catalog 629 w w w M K E l e c t r o n i c d e...

Page 88: ...removals on page 351 5 40X9508 1 1 HPBF lower left cover Lower left cover removals on page 348 6 40X9499 1 1 HPBF bin Lower left cover removals on page 348 7 40X9540 1 1 Sensor HPBF bin empty receive...

Page 89: ...NS 40X9006 1 1 SHPF J9 cable harness NS 40X9412 1 1 SHPF ejector cable harness NS 40X8918 1 1 SHPF upper left cover cable harness NS 40X9509 1 1 Booklet maker J8 and J9 cable harness NS 40X9878 1 1 Bo...

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