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iii
5050-001
Table of Contents
Safety Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ix
General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Maintenance Approach . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Serial Number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Standard Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Options. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
Printer Supplies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
Cross Section of Printer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
Operational Theory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8
Electrophotographic Process . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8
Photoconductor Drum . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10
Electrical Charge Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10
Exposure Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11
Developer Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11
Transfer Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12
Cleaning Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-13
Paper Feed, Transfer, and Fusing . . . . . . . . . . . . . . . . . . . . . . . 1-14
Print Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-26
Clearing Paper Jams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-27
Printing From the Multipurpose Feeder . . . . . . . . . . . . . . . . . . . 1-28
Diagnostic Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Initial Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Printer Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Service Error Message Table. . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Status Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10
Attendance Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13
Symptom Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-23
Service Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-27
Fuser Service Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-27
Color Print Unit Missing Service Check . . . . . . . . . . . . . . . . . . . 2-28
Drive 1 DC Motor Service Check . . . . . . . . . . . . . . . . . . . . . . . . 2-28
Drive 2 Stepper Motor Service Check . . . . . . . . . . . . . . . . . . . . 2-29
Summary of Contents for Optra Color 1200
Page 18: ...General Information 1 7 5050 001...
Page 20: ...General Information 1 9 5050 001...
Page 26: ...General Information 1 15 5050 001...
Page 33: ...General Information 1 22 5050 001...
Page 35: ...General Information 1 24 5050 001...
Page 36: ...General Information 1 25 5050 001 Paper Path for Mono Pages Paper Path for Color Pages...
Page 113: ...3 28 5050 001 Print Quality Test Page...
Page 114: ...Diagnostic Aids 3 29 5050 001 Print Quality Test Page...
Page 129: ...Repair Information 4 15 5050 001 Cover Removals...
Page 149: ...Repair Information 4 35 5050 001 4 Remove the temperature fuse silver screw with washer...
Page 152: ...4 38 Service Manual 5050 001 5 Open the guide retainer 6 Remove the press roller...
Page 163: ...Repair Information 4 49 5050 001 6 Remove the drum gear sensor 2 black screws...
Page 183: ...Connector Locations 5 1 5050 001 5 Connector Locations Paper Handling...
Page 185: ...Connector Locations 5 3 5050 001...
Page 187: ...Connector Locations 5 5 5050 001 Electrical Components...
Page 188: ...Connector Locations 5 6 5050 001 Sensors...
Page 189: ...Connector Locations 5 7 5050 001 Power Supply Board 614 MPS E...
Page 190: ...Connector Locations 5 8 5050 001 High Voltage Unit 1 Board 614 HVU1...
Page 191: ...Connector Locations 5 9 5050 001 High Voltage Unit 2 Board P614 HVU2...
Page 192: ...Connector Locations 5 10 5050 001 Optional Paper Feed Controller Board P614 2 3 DRIV...
Page 193: ...Connector Locations 5 11 5050 001 Printhead Controller Board P614 HD CONT...
Page 194: ...Connector Locations 5 12 5050 001 Printer Controller Board P614 PRCONT...
Page 195: ...Connector Locations 5 13 5050 001 Size Sensor Board P611 PSZ...
Page 196: ...5 14 Service Manual 5050 001 RIP Controller Card...
Page 200: ...Parts Catalog 7 2 5050 001 Assembly 1 Covers...
Page 202: ...Parts Catalog 7 4 5050 001 Assembly 1 cont Covers...
Page 204: ...Parts Catalog 7 6 5050 001 Assembly 2 Paper Exit...
Page 206: ...Parts Catalog 7 8 5050 001 Assembly 3 Upper Unit...
Page 208: ...Parts Catalog 7 10 5050 001 Assembly 4 Base 1...
Page 210: ...Parts Catalog 7 12 5050 001 Assembly 5 Base 2...
Page 212: ...Parts Catalog 7 14 5050 001 Assembly 5 cont Base 2...
Page 214: ...Parts Catalog 7 16 5050 001 Assembly 5 cont...
Page 216: ...Parts Catalog 7 18 5050 001 Assembly 6 Feeder...
Page 218: ...Parts Catalog 7 20 5050 001 Assembly 6 cont Feeder...
Page 220: ...Parts Catalog 7 22 5050 001 Assembly 7 Electrical...
Page 222: ...Parts Catalog 7 24 5050 001 Assembly 7 cont Electrical...
Page 224: ...Parts Catalog 7 26 5050 001 Assembly 8 I F Controller...
Page 226: ...Parts Catalog 7 28 5050 001 Assembly 9 Fuser...
Page 228: ...Parts Catalog 7 30 5050 001 Assembly 9 cont Fuser...
Page 230: ...Parts Catalog 7 32 5050 001 Assembly 10 Cassette...
Page 232: ...Parts Catalog 7 34 5050 001 Assembly 11 Optional Feeder Base...
Page 234: ...Parts Catalog 7 36 5050 001 Assembly 11 cont Optional Feeder Base...
Page 236: ...Parts Catalog 7 38 5050 001 Assembly 12 Optional Feeder Paper Feed...
Page 238: ...Parts Catalog 7 40 5050 001 Assembly 13 Optional Features...
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