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Extracted From Service Manual

Summary of Contents for 5060-001

Page 1: ...Extracted From Service Manual...

Page 2: ...Road Lexington Kentucky 40550 U S A or e mail at ServiceInfoAndTraining Lexmark com Lexmark may use or distribute any of the information you supply in any way it believes appropriate without incurrin...

Page 3: ...the other of the assemblies are listed separately and identified by description NS Not Shown in the Asm Index column indicates that the part is procurable but is not pictured in the illustration PP P...

Page 4: ...7 2 Service Manual 5060 0xx Assembly 1 Covers...

Page 5: ...w PP 12G6530 14 12G6411 1 Front right handle cover assembly 15 12G6394 1 Front lower right cover 16 12G6357 1 Front cover assembly 17 12G6391 1 Paper path access door 18 2 Screw PP 12G6309 19 12G6388...

Page 6: ...7 4 Service Manual 5060 0xx Assembly 1 1 Covers 3 7 9 2 2 2 2 2 2 2 10 6 4 8 1 2 5 11 12...

Page 7: ...ver 6 12G6395 1 Cover left lower 7 12G6400 1 Waste container door 8 12G6390 1 Rear cover 9 12G6401 1 Rear fan cover 10 12G6340 1 Fuser top duct 11 12G6358 1 Fuser bottom duct 12 12G6360 1 Fuser wall d...

Page 8: ...7 6 Service Manual 5060 0xx Assembly 2 Cartridge mounting 1 2 3 3 1 2...

Page 9: ...Parts catalog 7 7 5060 0xx Assembly 2 0 Cartridge mounting Asm Index Part number Units Description 2 1 Screw PP 12G6532 2 12G6535 4 Guide assembly left side 3 12G6536 4 Guide assembly right side...

Page 10: ...7 8 Service Manual 5060 0xx Assembly 3 Fuser 3 2 1...

Page 11: ...G6301 1 Fuser assembly 115V 500W 1 12G6302 1 Fuser assembly 220V 500W 2 12G6516 1 Fuser lamp 100V 500W hot roll 2 12G6337 1 Fuser lamp 115V 500W hot roll 2 12G6341 1 Fuser lamp 220V 500W hot roll 3 12...

Page 12: ...7 10 Service Manual 5060 0xx Assembly 3 1 Fuser 3 4 1 2...

Page 13: ...web oiler 100V 500W 1 12G6514 1 Fuser assembly web oiler 115V 500W 1 12G6515 1 Fuser assembly web oiler 220V 500W 2 12G6545 1 Web oiler assembly 3 12G6338 1 Fuser lamp 115V 400W backup roll 3 12G6342...

Page 14: ...ce Manual 5060 0xx Assembly 4 Fuser drive Asm Index Part Number Units Description 4 1 56P1213 1 Fuser drive assembly 2 4 Screws PP 12G6309 3 56P1238 1 Fuser drive motor 4 Screws motor mounting Inc w 2...

Page 15: ...bly 5 Vacuum transport belt assembly Asm Index Part Number Units Description 5 1 12G6489 1 Vacuum transport belt assembly 2 12G6488 1 Transfer plate assembly 3 12G6303 1 Second transfer roll NS 56P017...

Page 16: ...Part Number Units Description 6 1 12G6322 4 Printhead assembly 2 12 Screw PP 12G6534 3 12 Screw PP 12G6539 4 4 PSD assembly order 4 5 thermistor card when replacing this assembly 5 56P1198 4 Thermisto...

Page 17: ...Units Description 7 1 56P0167 8 Anchor bracket mounting 2 12G6493 2 Upper door hinge 3 2 Screw PP 12G6533 4 12G6492 1 Redrive assembly 5 12G6355 1 Redrive door 6 12G6513 1 Lower rear door latch 7 12G6...

Page 18: ...7 16 Service Manual 5060 0xx Assembly 8 Multipurpose feeder MPF...

Page 19: ...7 2 MPD support bracket cover 9 12G6456 1 Sensor mount bracket 10 12G6461 1 Paper out low sensor 11 12G6458 2 MPF support bracket spring 12 12G6459 2 MPF support bracket 13 12G6462 1 MPF bracket assem...

Page 20: ...7 18 Service Manual 5060 0xx Assembly 9 500 sheet integrated tray...

Page 21: ...18 1 Back restraint 4 12G6424 1 Size sensing gear cover 5 12G6423 3 Size sensing gear 6 12G6422 1 Size sensing barrel cam 7 12G6538 10 Screw M 3x5mm 8 12G6425 1 Tray bias bellcrank assembly 9 1 Screw...

Page 22: ...bellcrank 3 12G6557 1 Bellcrank lift spring 4 12G6427 1 Pick assembly 500 tray 5 99A0070 2 Pick rolls NS 12G6476 1 Paper level sensing assembly NS 12G6461 1 Sensor paper out low NS 12G6478 1 Flag pape...

Page 23: ...Part Number Units Description 11 1 56P1295 1 ITU assembly 2 56P1216 1 ITU motor drive assembly with SKC motor 3 1 Screw PP 12G6309 4 56P0568 1 ITU drive motor SKC NS 12G6443 2 ITU bias spring NS 12G6...

Page 24: ...7 22 Service Manual 5060 0xx Assembly 11 1 ITU assembly 3 3 3 3 11 11 7 7 7 13 13 18 5 5 5 5 5 5 5 5 16 9 9 9 15 2 2 2 2 10 10 10 6 6 6 17 4 4 4 12 12 8 8 14 19 1 20 21 22...

Page 25: ...38 2 BOR spring yellow 9 12G6437 3 Front transfer bellcrank 10 12G6435 3 Front V block guide 11 56P0172 2 BOR spring cyan 12 56P0171 2 BOR spring magenta 13 56P0173 2 BOR spring black 14 56P0182 1 Fro...

Page 26: ...7 24 Service Manual 5060 0xx Assembly 12 Cartridge contact assembly...

Page 27: ...1 6 Contact pin 7 12G6363 1 Housing cartridge contacts 8 12G6378 1 Cartridge support roller 9 12G6367 1 TAR contact 10 12G6366 1 Developer roll contact 11 12G6368 1 Doctor blade contact 12 12G6370 1 C...

Page 28: ...7 26 Service Manual 5060 0xx Assembly 13 Electronics 3 3 3 2 1 4 5...

Page 29: ...tries Denmark HV Austria HV Czech HV Slovak countries HV Greece HV Hungary HV Finland HV Norway HV Sweden HV France HV Belgium HV Netherlands HV Germany HV Italy HV Lebanon HV Syria HV Egypt HV Jordan...

Page 30: ...7 28 Service Manual 5060 0xx Assembly 13 1 Electronics...

Page 31: ...G6332 1 RIP board cover shield NS 99A0426 1 Screw parallel connector mounting NS 12G6310 1 Cable video printhead Y NS 12G6311 1 Cable video printhead C NS 12G6312 1 Cable video printhead M NS 12G6313...

Page 32: ...Electronics Asm Index Part number Units Description 13 2 1 12G6327 1 Transfer HVPS board 2 1 Screw PP 12G6309 3 1 Screw PP 12G6530 4 12G6541 4 Standoff high voltage power supply developer 5 4 Screw P...

Page 33: ...g 7 31 5060 0xx Assembly 13 3 Electronics Asm Index Part Number Units Description 13 3 1 12G6336 1 Engine board shield 2 12 Screw PP 12G6531 3 12G6323 1 Engine board 4 12G6387 1 Ground strap 5 14 Scre...

Page 34: ...er Units Description 13 4 1 12G6343 1 RIP fan duct 2 2 Screws PP 12G6530 3 12G6361 1 RIP fan 4 12G6486 1 S2 transparency narrow media sensor assembly 5 12G6479 1 VTB fan 6 12G6382 1 Fuser fan 7 12G652...

Page 35: ...tainer 2 12G6470 1 Waste container latch spring 3 12G6469 1 Waste container latch 4 12G6467 4 Paper size sensing spring 5 12G6468 1 Paper size sensing bracket 6 1 Screw paper size sensing assembly mou...

Page 36: ...7 34 Service Manual 5060 0xx Assembly 13 6 Electronics...

Page 37: ...3 6 Electronics Asm Index Part Number Units Description 13 6 1 12G6480 1 Staging motor assembly 2 2 Screw PP 12G6533 3 4 Screw PP 12G6530 4 56P1214 3 Cartridge drive assembly cyan magenta black 5 56P1...

Page 38: ...7 36 Service Manual 5060 0xx Assembly 14 Output Expander...

Page 39: ...oard Output Expander DC motor 7 9 Screw PP 56P0167 8 56P0409 1 Cover front control board 9 99A1817 1 Tray Output Expander 10 99A1688 1 Diverter arm 11 99A1689 1 Spring clutch assembly 12 99A0482 1 Spr...

Page 40: ...7 38 Service Manual 5060 0xx Assembly 14 1 Output Expander...

Page 41: ...6P0410 2 Bracket attach 5 11 Screw PP 56P0167 6 56P0400 1 Cover front 7 99A0361 1 Belt 160 gear 8 99A0362 1 Arm assembly belt idler 9 99A0364 1 Spring belt tensioner 10 99A0482 1 Spring output tray 11...

Page 42: ...7 40 Service Manual 5060 0xx Assembly 15 5 Bin Mailbox...

Page 43: ...5 Bin Mailbox pass thru 14 99A1712 5 Tray paper cap 15 56P0420 1 Bracket asm bail attach 16 99A1743 1 Kit 5 Bin Mailbox asm 17 1 Bail order 99A1743 5 Bin Mailbox asm kit 18 99A1713 5 Support paper tra...

Page 44: ...7 42 Service Manual 5060 0xx Assembly 15 1 5 Bin Mailbox...

Page 45: ...rter actuator 7 99A1730 4 Arbor diverter actuator 8 99A1789 4 C clip 9 56P0418 1 Bracket attach front 10 99A1732 4 Solenoid diverter 11 99A1738 5 Deflector paper exit w brush 12 99A1722 4 Deflector pa...

Page 46: ...7 44 Service Manual 5060 0xx Assembly 16 500 Sheet Drawer Option 3 11 7 13 18 5 16 9 15 2 2 2 2 2 2 2 2 2 2 2 2 2 10 6 17 4 12 8 14 14 14 14 19 1 20 21 22...

Page 47: ...ss thru sensor 8 12G6562 1 Hinge 9 12G6559 1 Electronics size sensing assembly with system board 10 12G6558 1 Pick arm lift bellcrank 11 12G6566 1 Paper size sensing assembly 12 12G6557 1 Bellcrank li...

Page 48: ...7 46 Service Manual 5060 0xx Assembly 16 1 500 Sheet Tray Option...

Page 49: ...418 1 Back restraint 4 12G6424 1 Size sensing gear cover 5 12G6423 3 Size sensing gear 6 12G6422 1 Size sensing barrel cam 7 12G6538 10 Screw M 3x5mm 8 12G6425 1 Tray bias bellcrank assembly 9 1 Screw...

Page 50: ...7 48 Service Manual 5060 0xx Assembly 17 Duplex Option...

Page 51: ...r 11 56P0435 1 Duplex shaft mount 12 56P0479 1 Front decurl assembly 13 56P0444 1 F R backup shaft assembly 14 56P0476 3 5 mm bushing 15 56P0473 1 Brake pad 16 56P0439 1 Duplex paper guide 17 56P0454...

Page 52: ...7 50 Service Manual 5060 0xx Assembly 17 1 Duplex Option...

Page 53: ...1 Duplex card assembly 8 56P0458 1 Chassis ground spring 9 56P0433 1 Right jam clearance tray assembly 10 99A1789 1 Retainer C clip 11 56P0478 2 Aligner spring 12 99A0323 2 Paper guide assembly 13 56P...

Page 54: ...7 52 Service Manual 5060 0xx Assembly 18 HCIT...

Page 55: ...cord 15 56P0524 1 Paper tray guide 16 56P0547 1 Elevator lift belt 17 56P0549 1 Elevator lift 18 56P0563 3 Ring 7 elevator lift gear elevator lift 19 56P0548 1 Elevator lift gear 20 56P0523 2 Paper t...

Page 56: ...7 54 Service Manual 5060 0xx Assembly 18 1 HCIT...

Page 57: ...56P0504 1 Left side cover 10 56P0508 1 Upper left side jam cover 11 56P0507 1 Locating pin options front right 12 56P0506 1 Locating pin options rear left 13 56P0514 1 Options autoconnect cable assemb...

Page 58: ...7 56 Service Manual 5060 0xx Assembly 19 Finisher...

Page 59: ...over 2 56P0569 1 Rear cover 3 56P0573 1 Upper right side cover 4 56P0574 1 Lower tray cover 5 56P0575 1 Bottom kick cover 6 56P0576 1 Front rear lower cover 7 56P0387 1 Bar tip unit 8 56P0577 1 Lower...

Page 60: ...7 58 Service Manual 5060 0xx Assembly 19 1 Finisher...

Page 61: ...NS 56P0327 1 Belt 40S3M888 NS 56P0329 1 Belt 40S3M225 NS 56P0330 1 Belt 40S3M279 NS 56P0331 1 Belt 40S3M80 NS 56P0335 1 Belt 40S2M264 NS 56P0336 1 Belt 40S2M176 NS 56P0337 1 Belt 40S2M176 NS 56P0340...

Page 62: ...7 60 Service Manual 5060 0xx Assembly 19 2 Finisher...

Page 63: ...56P0368 1 Harness cable assembly S5 engine board to chad box full sensor NS 56P0369 1 Harness cable assembly E2 cable E5 to exit timing sensor NS 56P0370 1 Harness cable assembly E3 cable E5 to paper...

Page 64: ...rd disk 20GB with adapter formatted NS 56P9926 1 Lexmark Optra Forms software NS 56P9927 1 Lexmark Forms Director software NS 56P9928 1 Lexmark Forms 4MB flash DIMM NS 56P9929 1 Lexmark Forms 8MB flas...

Page 65: ...1 Screw type 484 PP 12G6534 NS 1 Screw 500 sheet tray PP 12G6538 NS 1 Screw type 124 PP 12G6539 NS 1 Screw type 121 PP 12G6540 NS 7370235 1 Kit relocation package assembly printer NS 7370563 1 Kit re...

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