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Leuze electronic ERS200 Series, Operating Instructions Manual

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Leuze electronic ERS200 Series Operating Instructions Manual Download Page 6

Safety

Leuze electronic

ERS200

7

T

N

T

 35/

7-

24V

2

Safety

Before using the E-Stop Rope Switch, a risk evaluation must be performed 
according to valid standards (e.g. EN 

ISO 

12100-1, EN 

ISO 

13849-1, 

EN ISO 14121). For mounting, operating and testing, document ERS200 Safe 
implementation and operation, application information as well as all applicable 
national and international standards, regulations, rules and directives must be 
observed. Observe and print out relevant and supplied documents and distribute 
to the affected personnel.

The following standards apply for the risk evaluation at the protective device prior 
to using the E-Stop Rope Switch:

• EN ISO 14121, Safety of machinery, risk evaluation
• EN ISO 12100-1, Safety of machinery
• EN ISO 13849-1, Safety-related parts of control systems

The realizable category of the integration in control circuits according to 
EN ISO 13849-1 is dependent on the used contact block and wiring.

In particular, the following national and international legal regulations apply for the 
start-up, technical inspections and work with Safety Switch:

• Machinery directive 2006/42/EC
• Low voltage directive 2006/95/EC
• Use of work equipment directive 89/655 EEC
• Safety regulations
• Accident-prevention regulations and safety rules
• Ordinance on Industrial Safety and Health and Labor Protection Act
• Device Safety Act

For safety-related information you may also contact the local authorities (e.g., 
industrial inspectorate, employer's liability insurance association, labor inspec-
torate, occupational safety and health authority).

Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: [email protected]

Summary of Contents for ERS200 Series

Page 1: ... Command Devices O r i g i n a l o p e r a t i n g i n s t r u c t i o n s EN 2011 07 607330 We reserve the right to make technical changes Buy www ValinOnline com Phone 844 385 3099 Email CustomerService valin com ...

Page 2: ...9 6 1 Setting the actuator head 23 6 2 Mounting the E STOP Rope Switch 24 6 3 Mounting the rope 25 7 Electrical connection 30 7 1 Connecting the contact block 30 8 Setting the device into service 33 9 Testing 34 9 1 To be performed prior to the initial start up by competent personnel 34 9 2 To be performed periodically by competent personnel 34 9 3 To be performed daily by the operating personnel ...

Page 3: ...4 ERS200 Leuze electronic Buy www ValinOnline com Phone 844 385 3099 Email CustomerService valin com ...

Page 4: ... download document ERS200 Safe implementation and operation from Lueze website Table 1 1 Documents on the ERS200 E Stop Rope Switch Purpose and target group Title Source Detailed information for all users ERS200 Safe imple mentation and opera tion On the Internet download from Leuze website Basic information for technicians and operating company ERS200 Application information Print document part n...

Page 5: ...are not followed WARNING Signal word for severe injury Indicates dangers that may result in severe or fatal injury if the measures for danger avoidance are not followed DANGER Signal word for life threatening danger Indicates dangers that will result in severe or fatal injury if the measures for danger avoidance are not followed Symbol for tips Text passages with this symbol provide you with furth...

Page 6: ...Safety of machinery EN ISO 13849 1 Safety related parts of control systems The realizable category of the integration in control circuits according to EN ISO 13849 1 is dependent on the used contact block and wiring In particular the following national and international legal regulations apply for the start up technical inspections and work with Safety Switch Machinery directive 2006 42 EC Low vol...

Page 7: ...s connected to the moveable guard in a non detachable and tamperproof manner An E Stop Rope Switch is a supplementary protective measure for shutting down in the event of an emergency and must not be used as a replacement for other protective devices ERS200 E Stop Rope Switches are actuated via a rope They must be connected so that the switching function is actuated by moving the rope in any direc...

Page 8: ...ple persons is dependent on the function of this Safety Switch e g nuclear power plants trains aircraft motor vehicles incinera tors medical devices Handling the E Stop Rope Switch ª Observe mounting conditions see chapter 6 ª The maximum permissible rope length must not be exceeded ª Observe the permissible environmental conditions for storage and operation see chapter 14 ª Immediately replace da...

Page 9: ...ess the safety of the machine knows the instructions for the E Stop command device and the machine has been instructed by the responsible individuals on the mounting and operation of the machine and of the E Stop command device 2 3 Responsibility for safety Manufacturer and operating company must ensure that the machine and imple mented E Stop Rope Switch function properly and that all affected pe...

Page 10: ...al safety and safety at work regular testing by competent personnel 2 4 Exemption of liability Leuze electronic GmbH Co KG is not liable in the following cases E Stop Rope Switch is not used as intended safety notices are not adhered to mounting and electrical connection are not properly performed reasonably foreseeable misuse is not taken into account Buy www ValinOnline com Phone 844 385 3099 Em...

Page 11: ...r head which can be turned in 90 increments ensures that the Reset button the position of which is likewise displayed by means of an indicator is easily accessible With deflection rollers the course of the rope can be adjusted to many danger zones Various contact sets housing sizes and rope exit directions fulfill the most diverse requirements 1 Actuator head 2 Adjustment indicator 3 Fastening for...

Page 12: ... exit lengthwise ERS200 M4C1 M12 HLR 63000504 2NC 1NO 1 cable entry exit lengthwise M12 plug ERS200 M4C3 M20 HAR 63000520 2NC 1NO 3 cable entries exit to the right ERS200 M0C3 M20 HAR 63000522 2NC 1NO 3 cable entries exit to the right ERS200 M1C1 M20 HAR 63000523 2NC 1 cable entry exit to the right ERS200 M4C3 M20 HAL 63000521 2NC 1NO 3 cable entries exit to the left ERS200 M0C3 M20 HAL 63000524 1...

Page 13: ...LR in mm Figure 3 2 Dimensions ERS200 MxC3x HAR in mm E E T R S P U L L T O 28 28 56 57 18 40 33 72 129 6 14 5 14 5 19 5 5 2x6 2 E E T R S P U L L T O 57 18 40 6 56 33 22 32 20 84 14 5 14 5 89 47 8 5 2x6 2 Buy www ValinOnline com Phone 844 385 3099 Email CustomerService valin com ...

Page 14: ...MxC3x HAL in mm Figure 3 4 Dimensions ERS200 MxC1x HLR in mm E E T R S P U LL T O 40 6 56 33 20 84 14 5 22 32 47 8 14 5 18 57 89 5 2X6 2 E E T R S P U L L T O 60 15 30 30 40 72 6 5 138 5 38 28 16 5 3 19 5 5 3x7 3 28 Buy www ValinOnline com Phone 844 385 3099 Email CustomerService valin com ...

Page 15: ...AR in mm Figure 3 6 Dimensions ERS200 MxC1x HAL in mm E E T R S P U L L T O 22 98 5 20 84 16 15 30 30 40 6 5 60 5 3 38 49 5 5 3x7 3 E E T R S P U LL T O 20 84 16 15 30 30 40 6 5 60 5 3 38 22 49 5 98 5 5 3x7 3 Buy www ValinOnline com Phone 844 385 3099 Email CustomerService valin com ...

Page 16: ...ks an E Stop command is triggered The contact block remains in the Stop state until the rope tension is restored to the correct value see adjustment indicator and the Reset button is manually pulled out to the notch position Buy www ValinOnline com Phone 844 385 3099 Email CustomerService valin com ...

Page 17: ...ic 5 Applications The E Stop Rope Switch is suitable as a device for the position independent E Stop command output at extended points of operation or danger zones Buy www ValinOnline com Phone 844 385 3099 Email CustomerService valin com ...

Page 18: ... the E Stop Rope Switch is only ensured if it is appro priately and professionally mounted for the respective intended area of applica tion ª Mounting may only be performed by competent personnel ª Observe standards regulations and environmental conditions ª Protect the housing from penetrating soiling ª Test to ensure proper function 18 m MAX 2 3 m 2 3 m 2 3 m 2 3 m 2 3 m 2 3 m 24 m MAX 2 3 m 2 3...

Page 19: ...length as a function of temperature fluctuation for mounting examples A E Example If mounting example C is subject to temperature fluctuations of 30 C the maximum length of the rope is 10m 0 5 10 15 20 25 30 A 0 10 20 30 40 50 60 70 80 90 100 y x B C E D Buy www ValinOnline com Phone 844 385 3099 Email CustomerService valin com ...

Page 20: ...with eyelet and clamping sleeve 5 Safety spiral spring AC SL ERS 6 Deflection roller AC AP ERS Figure 6 3 Mounting examples F J 5 m max 5 m max 50 m MAX 3 5 m 3 5 m 3 5 m 3 5 m 3 5 m 3 5 m 70 m MAX 3 5 m 3 5 m 3 5 m 3 5 m 3 5 m 3 5 m 3 5 m 16 m MAX 35 m MAX 3 5 m 3 5 m 3 5 m F G H I J 3 3 3 4 4 3 4 4 4 4 5 6 1 2 2 Buy www ValinOnline com Phone 844 385 3099 Email CustomerService valin com ...

Page 21: ... to temperature fluctuations of 30 C the maximum length of the rope is 50m 0 10 20 30 40 50 60 70 80 0 10 20 30 40 50 60 70 80 90 100 y x F G H J I For applications with an elevated risk an E Stop Rope Switch should be mount ed at each end of the rope In this case the changed rope length and the two channel integration in the safety circuit must be taken into account Buy www ValinOnline com Phone ...

Page 22: ...tor head ª Loosen the 4 screws on the actuator head ª Turn the actuator head in the appropriate actuation direction for the Reset but ton ª Tighten the 4 screws on the actuator head with 0 7 0 9Nm Buy www ValinOnline com Phone 844 385 3099 Email CustomerService valin com ...

Page 23: ...tion triggers an E Stop the occupied area is visible along the entire rope length from the location of the E Stop Rope Switch rope is aligned with the axis of the E Stop Rope Switch button if applicable to the first deflection roller ª Position the E Stop Rope Switch button so that it is aligned with the direction of the rope ª Position the washers and screw down the E Stop Rope Switch with 2 3Nm ...

Page 24: ...the rope cover for the rope clamp onto the rope ª Guide the rope end into the rope clamp WARNING Severe accidents may result if the rope is not mounted properly The rope must not chafe or catch ª Use deflection rollers ª Observe the maximum lengths which are dependent on temperature fluctu ations see chapter 6 and see chapter 14 ª Pay attention to rope tension use safety spiral springs if necessar...

Page 25: ...f the rope over deflection rollers and through eye bolts if applicable up to the adjustable rope clamp with hook on the E Stop Rope Switch ª Push the rope cover for the rope clamp onto the rope ª Guide the end of the rope into the rope clamp on the E Stop Rope Switch Buy www ValinOnline com Phone 844 385 3099 Email CustomerService valin com ...

Page 26: ...e so that it does not sag and screw down in the rope clamp ª Turn the hook to pretighten the rope ª Tighten the rope so that the adjustment indicator 1 is in the center of the green ring 2 2 1 Buy www ValinOnline com Phone 844 385 3099 Email CustomerService valin com ...

Page 27: ...ctronic ª Secure the hook and rope clamp with a lock nut ª If necessary trim any excess rope ª Push the rope cover over the adjustable rope clamp with hook Buy www ValinOnline com Phone 844 385 3099 Email CustomerService valin com ...

Page 28: ...eset button 3 thereby closing the safety contacts in the E Stop Rope Switch If the rope is correctly tensioned the Reset button 3 locks into place and a green ring 4 remains visible 3 4 3 3 4 Buy www ValinOnline com Phone 844 385 3099 Email CustomerService valin com ...

Page 29: ...ating maximum current load is observed see chapter 14 Figure 7 1 Contact block 1NC 1NO ERS200 M0xxx Figure 7 2 Contact block 2NC ERS200 M1xxx Figure 7 3 Contact block 2NC 1 NO ERS200 M4xxx WARNING Serious accidents may result if the electrical connection is faulty ª Electrical connection may only be performed by competent personnel 22 21 14 13 22 21 14 13 22 21 12 11 22 21 12 11 22 21 12 11 22 21 ...

Page 30: ...gure 7 5 Connection example ERS200 M1C3 M20 HLR DANGER Risk of death by electric shock ª Interrupt the voltage supply to the E Stop Rope Switch 3 4 5 6 7 8 1 1 7 6 5 4 3 2 8 Var B Var A K3 K4 14 24 42 13 23 41 K4 K3 1 2 0V 0V PE PE L S1 K3 K4 24V 0V MSI SR4 A1 A2 A2 S22 S12 S31 S33 S34 S35 2 AOPD 1 AOPD 33 34 2 AOPD IV 0 RES 0 RES I x1 x2 L ERS200 M1C3 M20 HLR 11 22 21 12 1 2 1 2 L L 1 2 24V 24V A...

Page 31: ...ical connection 32 ERS200 Leuze electronic ª Tighten cable terminal screws with 0 6 0 8Nm ª Tighten the housing cover with 0 8 1 2Nm Buy www ValinOnline com Phone 844 385 3099 Email CustomerService valin com ...

Page 32: ...tes E Stop Rope Switch is mounted and connected according to these instruc tions operating personnel have been trained in the correct use ª Test the function of the E Stop Rope Switch see chapter 9 The E Stop Rope Switch is then ready for use Buy www ValinOnline com Phone 844 385 3099 Email CustomerService valin com ...

Page 33: ... 9 2 9 2 To be performed periodically by competent personnel Mechanical function ª Switch off the machine ª Check that all components are securely fastened ª Test the cable entry for leaks ª Check for damage deposits and wear ª Make certain that the rope does not chafe or catch if applicable check deflec tion rollers for ease of motion ª Make certain that the rope is not covered obstructed blocked...

Page 34: ...ed back on unless the Reset button is pulled out ª Check whether the stopping time of the machine is sufficiently short according to risk analysis and valid standards 9 3 To be performed daily by the operating personnel ª Check for damage or tampering ª Test whether the machine stops when the rope is pulled WARNING Severe accidents may result if tests are not performed properly ª Make certain that...

Page 35: ...t the actu ator head and the Reset button of the E Stop Rope Switch Prerequisites for cleaning machine is switched off voltage supply to the E Stop Rope Switch is interrupted ª Clean the E Stop Rope Switch regularly e g with a vacuum cleaner Buy www ValinOnline com Phone 844 385 3099 Email CustomerService valin com ...

Page 36: ...ctronic ERS200 37 TNT 35 7 24V 11 Disposing ª The nationally valid regulations for electro mechanical components are to be observed when disposing Buy www ValinOnline com Phone 844 385 3099 Email CustomerService valin com ...

Page 37: ...e and support 38 ERS200 Leuze electronic 12 Service and support Contact data Leuze electronic GmbH Co KG In der Braike 1 D 73277 Owen Buy www ValinOnline com Phone 844 385 3099 Email CustomerService valin com ...

Page 38: ...O ERS 63000797 Stud bolts adjustable AC ENCLF ERS 63000798 End ring with fixing AC SA ERS 63000799 Safety spiral spring for HAL and HAR versions AC P ERS 63000800 Deflection roller straight version CB M12 5000E 5GF 678055 PUR 5 pin 5m shielded M12 coupling straight pre fabricated on one end CB M12 10000E 5GF 678056 PUR 5 pin 10m shielded M12 coupling straight prefabricated on one end CB M12 15000E...

Page 39: ...fabricated on one end CB M12 15000E 8GF 678062 PUR 8 pin 15m shielded M12 coupling straight prefabricated on one end CB M12 25000E 8GF 678063 PUR 8 pin 25m shielded M12 coupling straight prefabricated on one end Article Part No Description Buy www ValinOnline com Phone 844 385 3099 Email CustomerService valin com ...

Page 40: ...force pull out ERS200 Mxxx HLR 83 N ERS200 Mxxx HAR 235 N ERS200 Mxxx HAL 235 N Actuation force slacken ERS200 Mxxx HLR 63 N ERS200 Mxxx HAR 147 N ERS200 Mxxx HAL 147 N Actuation force pull out with forced separa tion ERS200 Mxxx HLR 90 N ERS200 Mxxx HAR 250 N ERS200 Mxxx HAL 250 N Actuating path with forced separation ERS200 Mxxx HLR 8 mm ERS200 Mxxx HAR 14 mm ERS200 Mxxx HAL 14 mm Mechanical lif...

Page 41: ...V 0 4A 24 V 4 A see chapter 13 24 V 2 A see chapter 13 Dimensions dimensional drawings see chapter 3 Protection rating IP 67 Contact allocation ERS200 M0xxx 1NC 1NO ERS200 M1xxx 2NC ERS200 M4xxx 2NC 1NO Contact material silver alloy Switching principle slow action contact Opening of contact positive forced Rated insulation voltage 500VAC 600VDC Conventional thermal current max 10A Short circuit pr...

Page 42: ...nge operation 25 80 C Rope length at 20 C temperature difference ERS200 Mxxx HLR max 24 m ERS200 Mxxx HAR max 70 m ERS200 Mxxx HAL max 70 m Rope length between 2 deflection rollers or alternatively rope eyelets ERS200 Mxxx HLR max 3 m ERS200 Mxxx HAR max 5 m ERS200 Mxxx HAL max 5 m Dirt levels external in accordance with EN 60947 1 3 These tables do not apply in combination with additional M12 plu...

Page 43: ...nformity 44 ERS200 Leuze electronic 15 EC Declaration of Conformity You can download this EC Declaration of Conformity as a PDF from Leuze website Buy www ValinOnline com Phone 844 385 3099 Email CustomerService valin com ...

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