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Summit Series II ® 

13 of 28 

User’s Manual 

 

4.  OFF-BOARD (SHELF) VERSUS ON-BOARD (BUILT-IN) CHARGERS 

 
This  section  describes  how  the  charger  operates  when  the  charger  type  is  set  to  Off-board  or  On-board.  
Based  on  your  application,  this  setting  can  be  changed  via  the  ChargerConnect  app 

under  “System Profile” 

(see Section 8). 
 
The  charger  was  factory-c onfigured  wit h  the  active  battery  profile  that  was  requested  as  part  of  the  original 
order  from  Lester  Electrical.    The  charger  was  also  factory-configured  for  mounting  on -board  a  battery-
powered  vehicle/machine  or  for  off-board  use  in  a  shelf  or  portable  application  per  the  original  order  from 
Lester Electrical.  B efore (1) using the charger  fo r the  first time  or  (2) using the charger with  a battery pack of 
a  different  type  or  capacity,  use  the  ChargerConnect  app  to  verify  that  the  proper  active  battery  profile  is 
selected and that the system settings match your application (see Section 8).  
 

4.1  Off-Board Chargers 

 
Off-board  chargers  are  designed  to  be  used  in  shelf  or  portable  applications.    If  t he  A C  input  plug  is 
connected  to  A C  power,  a  new  charge  cycle  automatically  starts  when  the  DC  output  is  connected  t o  a 
battery  pack  of  the  proper  voltage.    Disconnecting  and  reconnecting  AC  power  while  the  DC  output  remains 
connected to a battery pack WILL  NOT  automatically start a  new charge cycle.  Disconnecting the DC  output 
from the battery pack IS REQUIRE D to automatically start a new charge cy cle. 
 

4.2  On-Board Chargers 

 
On-board chargers are designed to be mounted on electric  vehicles/equipment.  If the DC output is connected 
to  a  battery  pack  of  the  proper  voltage,  a  charge  cycle  automatically  starts  when  the  A C  input  plug  is 
connected to AC  power (unless a safety period of time has not  passed since the successful completion of the 
previous  charge  cycle).    Disconnecting  the  DC  output  from  the  battery  pack  IS  NOT  REQUIRE D  to 
automatically start a new charge cycle. 
 
 

5.  AC INPUT 

 

CAUTION:    TO  REDUCE  THE  RIS K  OF  ELECTRIC  SHOCK  OR  FI RE,  DISCONNECT  AC  POWER 

FROM THE CHARGER BEFORE INSTALLING OR REMOVI NG UNIT.  

 
The  charger  has  an  A C  input  rating  of  100 -240  volts,  50-60  hertz,  single-
phase.    The  charger  has  an  AC  operating  range  of  85-265  volts,  45-65 
hertz.  Below 108  volts, the charger may reduc e output power.  
 
The  c harger  is  equipped  with  an  IEC   60320  C16  inlet  for  t he  A C  input 
power  as  shown.  This  allows  the  A C  power  cordset  to  be  selected  with  a 
proper  plug  compatible  with  loc al  electrical  codes.    The  A C  power  cordset 
must  be  a  minimum  of  14  AWG  (2.0  mm

2

)  for  proper  operation.    An  AC 

cord clamp is  also included to retain the A C  power cordset  IEC 60320  C15 connector.   Loos en the screw  on 
the side of the clamp as shown before inserting the  C15 connector.  Fully insert the connector into the charger 
inlet and then tighten the AC cord clamp screw to secure the AC power cordset to the charger.  
 
The  charger  must  be  grounded  to  reduce  the  risk  of  electric  shock  and  is  equipped  with  an  IEC  60320  C16 
inlet  having  an  equipment-grounding  conductor  and  a  grounding  socket.    The  installed  AC  power  cordset 
must  be  plugged  into  an  outlet  that  is  properly  installed  and  grounded  in  accordance  with  all  applic able 
electrical codes and ordinances.  
 
If this charger includes the UL Listed symbol on its ratings label, it is provided with  a cord set for connection to 
outlets  operating  at  nominal  120  volts  (or  240  volts  as  appropriate).    If  the  input  plug  does  not  fit  the  power 
outlet,  contact  Lester  Electrical  for  the  proper  cord  set  terminating  in  an  attachment  plug  of  the  proper 
configuration  for the power outlet. 

 

Summary of Contents for Summit II 29500

Page 1: ...1425W SWITCH MODE INDUSTRIAL BATTERY CHARGER USER S MANUAL Important Safety Installation Operation and Maintenance Instructions www LesterElectrical com ...

Page 2: ...r with a battery pack of a different type or capacity use the ChargerConnect app to verify that the proper active battery profile is selected see Section 8 One of two styles of ratings label will be attached to your charger Examples of both styles are shown below Please fill in the applicable blank label below with the information from the ratings label on your charger for future reference CAUTION...

Page 3: ...argers 13 4 2 On Board Chargers 13 5 AC INPUT 13 6 DC OUTPUT 14 6 1 Auto Voltage Mode 14 6 2 DC Output Cordset 15 7 VEHICLE LOCKOUT CONTROL 17 8 BLUETOOTH WIRELESS 18 9 EXTERNAL PORT 19 10 PROPER CARE OF DEEP CYCLE LEAD ACID MOTIVE POWER BATTERIES 19 10 1 Personal Safety Precautions 20 11 CHARGER OPERATION 20 11 1 Off Board Charger Operation 21 11 2 On Board Charger Operation 22 11 3 Storage Mode ...

Page 4: ... CHARGER DOES NOT REDUCE THIS RISK 7 DANGER RISK OF ELECTRIC SHOCK DO NOT TOUCH UNINSULATED PORTION OF AC OR DC CONNECTORS OR UNINSULATED BATTERY TERMINAL 8 DANGER RISQUE DE CHOCKS ÉLECTRIQUES NE PAS TOUCHER LES PARTIES NON ISOLÉES DU CONNECTEUR DE SORTI OU LES BORNES NON ISOLÉES DE L ACCUMULATEUR 9 CAUTION CHARGE ONLY BATTERIES OF THE SAME TYPE VOLTAGE CELL NUMBER AND AMP HOUR CAPACITIES AS SHOWN...

Page 5: ...N AN ENCLOSED PLACE 16 WARNING LEAD ACID BATTERIES CONTAIN SULFURIC ACID WHICH MAY CAUSE BURNS DO NOT GET ACID IN EYES ON SKIN OR CLOTHING IF CONTACT WITH THE EYES OCCURS FLUSH IMMEDIATELY WITH CLEAN WATER FOR 15 MINUTES AND OBTAIN MEDICAL ATTENTION 17 WARNING ONLY A QUALIFIED SERVICE TECHNICIAN SHOULD PROGRAM OR SERVICE THIS EQUIPMENT 18 CAUTION DO NOT OPERATE THE CHARGER IF IT HAS RECEIVED A SHA...

Page 6: ...S NICHT BRENNBAREM MATERIAL WIE ZIEGELN BETON ODER METALL 6 GEFAHR STROMSCHLAGGEFAHR TRENNEN SIE DAS LADEGERÁT VOR DER WARTUNG VON DER BATTERIE UND NETZSTROM DAS AUSSCHALTEN DES LADEGERÄTS VERRINGERT DIESES RISIKO NICHT 7 GEFAHR STROMSCHLAGGEFAHR BERÜHREN SIE NICHT DEN UNINSULIERTEN TEIL VON AC ODER DC ANSCHLÜSSEN ODER UNINSULIERTEN BATTERIEANSCHLUSS 9 ACHTUNG LADEN SIE NUR BATTERIEN DER GLEICHEN ...

Page 7: ...I SÄURE BATTERIEN ENTHALTEN SCHWEFELSÄURE WELCHE VERBRENNUNGEN VERURSACHEN KANN VERMEIDEN SIE KONTAKT MIT DEN AUGEN DER HAUT ODER DER KLEIDUNG MIT DER SÄURE FALLS ES KONTAKT MIT DEN AUGEN GEBEN SOLLTE SPÜLEN SIE DEN AUGEN SOFORT 15 MINUTEN LANG MIT REINEM WASSER UND SUCHEN SIE EINEN ARZT AUF 17 ACHTUNG NUR EIN QUALIFIZIERTER SERVICE TECHNIKER SOLLTE DIESES GERÄT PROGRAMMIEREN ODER SERVISIEREN 18 A...

Page 8: ...UE DE DÉCHARGE ÉLECTRIQUE DÉBRANCHEZ LE CHARGEUR DE LA BATTERIE ET DU COURANT ALTERNATIF AVANT L ENTRETIEN L ARRÊT DU CHARGEỦR NE RÉDUISANT POINT CE RISQUE 7 DANGER RISQUE DE DÉCHARGE ÉLECTRIQUE NE TOUCHEZ PAS LES PARTIES NON ISOLÉES DES CONNECTEURS AC OU DC OU LE BORNE NON ISOLÉ DE LA BATTERIE 9 ATTENTION NE CHARGEZ SEULEMENT QUE LES BATTERIES DU MÊME TYPE TENSION NOMBRE DE CELLULES ET CAPACITÉ A...

Page 9: ...ERIE EST EN TRAIN DE CHARGER DANS UN ENDROIT FERMÉ 16 AVERTISSEMENT LES BATTERIES PLOMB ACIDE CONTIENNENT DE L ACIDE SULFURIQUE QUI PEUT CAUSER DES BRÛLURES N ATTRAPEZ PAS L ACIDE DANS LES YEUX NI SUR LA PEAU NI SUR LES VÊTEMENTS EN CAS DE CONTACT AVEC LES YEUX RINCEZ IMMÉDIATEMENT AVEC DE L EAU PROPRE PENDANT 15 MINUTES PUIS ACCEDER AUXSOINS MÉDICAUX 17 AVERTISSEMENT SEUL UN TECHNICIEN DE SERVICE...

Page 10: ... use the ChargerConnect app to verify that the proper active battery profile is selected and that the system settings match your application see Section 8 CAUTION PRIOR TO OPERATING THE CHARGER VERIFY THAT THE ACTIVE BATTERY PROFILE MATCHES THE BATTERIES IN YOUR EQUIPMENT AND THAT THE SYSTEM SETTINGS MATCH YOUR APPLICATION BY USING A SMART PHONE OR TABLET AND THE CHARGERCONNECT APP AS DESCRIBED IN...

Page 11: ...e locations are shown in Figure 2 2 For off board use an optional handle is available for ease in carrying The charger case also has routing and securing locations for the AC and DC cordsets when when they need to be routed to the opposite ends as shown in Figure 2 3 Figure 2 2 Charger Dimensions and Mounting Hole Locations ...

Page 12: ...ection 8 for additional details If the active battery profile is changed mark the charger ratings label or add an additional label or tag CAUTION THIS CHARGER IS FOR USE ONLY WITH BATTERY SYSTEMS OF THE SAME TYPE AS THE ACTIVE BATTERY PROFILE BATTERIES IMPROPERLY MATCHED WITH THE CHARGER MAY BURST CAUSING PERSONAL INJURY AND DAMAGE TO THE BATTERIES OR CHARGER Battery manufacturers frequently use t...

Page 13: ...is connected to AC power unless a safety period of time has not passed since the successful completion of the previous charge cycle Disconnecting the DC output from the battery pack IS NOT REQUIRED to automatically start a new charge cycle 5 AC INPUT CAUTION TO REDUCE THE RISK OF ELECTRIC SHOCK OR FIRE DISCONNECT AC POWER FROM THE CHARGER BEFORE INSTALLING OR REMOVING UNIT The charger has an AC in...

Page 14: ...THE DC OUTPUT CONNECTOR S FROM THE BATTERIES KEEP SPARKS FLAME AND SMOKING MATERIALS AWAY FROM BATTERIES TO REDUCE THE RISK OF FIRE DO NOT USE THE CHARGER NEAR FLAMMABLE MATERIALS OR VAPORS Only charge batteries of the same type voltage number of cells and amp hour capacities listed on the charger ratings label Before 1 using the charger for the first time or 2 using the charger with a battery pac...

Page 15: ...or RED DC cable must be connected to the battery positive The charger will not operate if the polarity is reversed WARNING CHARGER DC CORDSET MUST HAVE A MINIMUM OF 10AWG WIRE SIZE FOR PROPER HEAT DISSIPATION TO PREVENT RISK OF FIRE DO NOT USE SMALLER GAUGE WIRE The DC cordset attaches to the external DC terminal block on the charger Remove the to uch proof cover if pre installed to expose the DC ...

Page 16: ...ctor Connector Image Configuration 2 Anderson SB50 1 2 Anderson SB175 1 2 2 Blade Gray Molded Crowsfoot 1 2 Ring Terminals 1 3 Ring Terminals with QD Lockout 2 4 Ring Terminals with QD Lockout Temperature Sensor 3 Table 6 2 Common DC Output Connector Configurations ...

Page 17: ... is active The lockout control signal is typically interfaced with the vehicle motor speed controller If you are uncertain of how to interface the lockout control signal with your vehicle please contact your vehicle dealer If the charger is configured for on board use the lockout control signal will be active while AC power is applied to the charger If the charger is configured for off board use t...

Page 18: ...harge Time Remaining Charge Cycle Phase Amp Hours Returned Faults AC Input Voltage Battery Temperature if a sensor is present History of charge cycle data o Charger Histories tab Overview Charger Total Charge Cycles Total Amp Hours Device Total Charge Cycles Last Charge Cycle Cloud Total Charge Cycles Last Charge Cycle Get 10 Records button Get All Records button Delete All Records button Records ...

Page 19: ...mbly can be used Attach the remote LED cable assembly to the external port on the charger and hand tighten the connector mounting screws The LED end of the cable assembly is to be rear mounted through a hole on the vehicle or it can be attached to a panel which mounts to the vehicle Install the remote LED assembly as shown Remote LED blink patterns are detailed in Section 12 3 10 PROPER CARE OF DE...

Page 20: ...ons twice yearly to the torques specified by the battery manufacturers 10 Follow all operating instructions cautions and warnings as specified in this manual on the charger in the battery manuals and in the vehicle manuals 10 1 Personal Safety Precautions 1 Have someone within the range of your voice and close enough to quickly come to your aid when you work near a lead acid battery 2 Ensure that ...

Page 21: ...hese operating instructions 1 With the charger DC output connector plug disconnected from the battery connector receptacle connect the charger AC power cord to an appropriate AC outlet if not already connected and the blue AC PRESENT LED will turn on 2 Connect the charger DC output connector plug to the battery connector receptacle The charger will s tart automatically which is indicated by the ye...

Page 22: ...a Finish phase 7 An extended Balance Equalize charge cycle phase is indicated by the green CHARGE COMPLETE LED beginning to blink quickly Not all charge profiles include a Balance Equalize phase 8 The charger automatically terminates the charge cycle when a battery reaches full charge which is indicated by 1 the solid illumination of the green LE D or 2 the green LED beginning to blink slowly indi...

Page 23: ...FAULT Red LED CHARGE STATUS Yellow LED CHARGE COMPLETE Green LED DESCRIPTION Solid On Solid On Solid On LED check for a few seconds during charger initialization Slow Blink Off Bulk Start charge cycle phase constant power or constant current Fast Blink Off Absorption Plateau charge cycle phase constant voltage Greater than 80 charged Solid On Off Finish charge cycle phase constant current Not all ...

Page 24: ...eases Slow Blink Solid On Off LOW DC DC battery voltage is too low to start charging 10V Slow Blink Off Off NO AC AC power was lost during charging Charge cycle was halted and will restart when AC power returns Slow Blink Solid On Slow Blink HARDWARE FAULT Contact Lester Electrical Slow Blink Slow Blink Off HARDWARE FAULT Contact Lester Electrical Slow Blink Slow Blink Slow Blink COMM FAULT LEDs b...

Page 25: ...owed to sulfate Charge the battery at least once every three 3 days when the equipment is lightly used Once sulfation is allowed to take place it may be partially reduced by returning temporarily to daily charging 3 A decrease in vehicle equipment range where the battery loses power faster indicates one of the following conditions a The electrolyte level in a wet lead acid battery was allowed to d...

Page 26: ...B175 Gray Plug 42399S 2 Wire 8AWG 9ft DC Cordset with SB175 Red Plug 42401S 2 Wire 10AWG 9ft DC Cordset with Lester 2 blade Gray Molded Plug 42026S 2 Wire 2 10AWG 3ft DC Cordset with Ring Terminals 42016S 2 Wire 2 10AWG 6ft DC Cordset with Ring Terminals 42017S 2 Wire 2 10AWG 9ft DC Cordset with Ring Terminals 42927S 3 Wire 2 10AWG 1 16AWG 3ft DC Cordset with Ring Terminals LO 42018S 3 Wire 2 10AW...

Page 27: ...Summit Series II 27 of 28 User s Manual NOTES ...

Page 28: ...Summit Series II 28 of 28 User s Manual Represented By 42156 B ...

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