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Operating Instructions

5

01056G

CAUTION:  ALWAYS WEAR PROTECTIVE

EYE SHIELDS AND CLOTHING WHEN  WORKING
WITH BATTERIES.  BATTERIES CONTAIN ACID
WHICH CAN CAUSE BODILY HARM.  DO NOT
PLACE WRENCHES OR OTHER METAL
OBJECTS ACROSS THE BATTERY TERMINALS
OR BATTERY TOP.  ARCING OR EXPLOSION OF
THE BATTERY MAY RESULT.

WARNING:  RISK OF EXPLOSIVE GASES.

WORKING IN VICINITY OF A   LEAD-ACID
BATTERY IS DANGEROUS.  BATTERIES
GENERATE  EXPLOSIVE GASES DURING
NORMAL BATTERY OPERATION.  FOR THIS
REASON, IT IS OF UTMOST IMPORTANCE THAT
EACH TIME BEFORE USING YOUR CHARGER,
YOU READ THIS MANUAL AND FOLLOW THE
INSTRUCTIONS EXACTLY.

1.

When installing new batteries, be sure the
polarity of each battery and overall battery pack
is correct.  Due to the electrical characteristics of
this charger, it is possible to hook up the
batteries improperly and not blow the fuse when
charging.  Battery and/or charger damage can
result.

2.

New batteries should be given a full charge
before their first use because it is difficult to
know how long batteries have been stored.

3.

Limit use of new  batteries for first 5 cycles.
New batteries are not capable of their rated
output until they have been discharged a
number of times.

4.

Do not excessively discharge batteries.
Excessive discharge can cause polarity reversal
of individual cells resulting in complete  failure
shortly thereafter.  Limited use of new batteries
will minimize the chance of cell reversal.

5.

Maintain proper electrolyte level of conventional
liquid electrolyte lead acid batteries by adding
water when necessary.  Electrolyte levels lower
during discharge and rise during charge.
Therefore, it is mandatory that water be added
to cells ONLY when they are fully charged; do
not overfill.  Old batteries require more frequent
additions of water compared to new batteries.

6.

Keep tops of batteries clean and dry to prevent
excessive self-discharge. Keep battery terminals
reasonably tight.

PERSONAL PRECAUTIONS

1.

Someone should be within range of your voice
or close enough to come to your aid when you
work near a lead-acid battery.

2.

Have plenty of fresh water and soap nearby in
case battery acid contacts skin, clothing, or
eyes.

3.

Wear complete eye protection and clothing
protection.  Avoid touching eyes while working
near battery.

4.

If battery acid contacts skin or clothing, wash
immediately with soap and water.  If acid enters
eye, immediately flood eye with running cold
water for at least 10 minutes and get medical
attention immediately.

5.

NEVER smoke or allow a spark or flame in
vicinity of battery or engine.

6.

Be extra cautious to reduce risk of dropping a
metal tool onto battery.  It might spark or short-
circuit battery or other electrical part that may
cause explosion.

7.

Remove personal metal items such as rings,
bracelets, necklaces, and watches when
working with a lead-acid battery.  A lead-acid
battery can produce a short-circuit current high
enough to weld a ring or the like to metal,
causing a severe burn.

8.

NEVER charge a frozen battery.

DUAL MODE CHARGER TROUBLESHOOTING

CAUTION:  DO NOT DISASSEMBLE THE

CHARGER.  TAKE IT TO A QUALIFIED SERVICE
AGENT WHEN SERVICE OR REPAIR IS
REQUIRED.  INCORRECT REASSEMBLY MAY
RESULT IN A RISK OF ELECTRIC SHOCK OR
FIRE.  THE FOLLOWING PROCEDURES ARE
INTENDED ONLY TO DETERMINE IF A
MALFUNCTION MAY EXIST IN THE CHARGER,
OR IN THE WHEELCHAIR AND BATTERIES.

DANGER:  TO REDUCE RISK OF ELECTRIC

SHOCK, ALWAYS DISCONNECT BOTH THE
POWER SUPPLY CORD AND THE OUTPUT
CORD BEFORE ATTEMPTING ANY
MAINTENANCE OR CLEANING.

CAUTION:  DO NOT OPERATE THE

CHARGER IF IT IS DAMAGED OR APPEARS TO
BE MALFUNCTIONING.  PERSONAL INJURY OR
DAMAGE TO THE CHARGER AND/OR
BATTERIES MAY RESULT.

If the YELLOW charging light does not illuminate
one to three (1-3) seconds after the charger
connections are completed, it indicates one of the
following and the charger is prevented from turning
on:

a.

Charger power switch is not in AUTO
position.

Summary of Contents for 13820 24EL8

Page 1: ...racteristics are adjustable to charge gel cell and sealed or conventional replaceable liquid electrolyte deep cycle lead acid batteries Different charge characteristics are selected by a switch on the front of the charger Patented electronic circuit monitors battery state of charge and automatically turns charger off when the batteries reach full charge Line voltage compensation produces consisten...

Page 2: ...n cooled design requires an unobstructed flow of cooling air for proper operation Keep all charger ventilation openings at least two inches 2 5 08cm away from walls and other objects Do not allow clothing blankets or other material to cover charger DO NOT place under bed WARNING CHARGERS CAN IGNITE FLAMMABLE MATERIALS AND VAPORS DO NOT USE NEAR FUELS GRAIN DUST SOLVENTS THINNERS OR OTHER FLAMMABLE...

Page 3: ... cord is disconnected CAUTION MAKE SURE THE BATTERY PACK IS A 24 VOLT 12 CELL SERIES CONNECTED 28 85 AMP HOUR 20 HR RATE RECHARGEABLE DEEP CYCLE BATTERY SYSTEM THE GEL CELL AND SEALED DEEP CYCLE BATTERY SETTING CHARGES TO A MAXIMUM ON CHARGE VOLTAGE OF 2 37 VOLTS PER CELL THE REPLACEABLE ELECTROLYTE DEEP CYCLE BATTERY SETTING HAS AN ON CHARGE VOLTAGE OF AT LEAST 2 50 VOLTS PER CELL VISUALLY CHECK ...

Page 4: ...es are as charged as they are capable of being and turn off When the batteries will no longer perform as desired they should be replaced Charger is equipped with a temperature sensor which automatically turns charger off if it overheats Should charger turn off before the batteries are fully charged check to be sure all ventilation openings are free from obstructions After charger cools down to a s...

Page 5: ...ent excessive self discharge Keep battery terminals reasonably tight PERSONAL PRECAUTIONS 1 Someone should be within range of your voice or close enough to come to your aid when you work near a lead acid battery 2 Have plenty of fresh water and soap nearby in case battery acid contacts skin clothing or eyes 3 Wear complete eye protection and clothing protection Avoid touching eyes while working ne...

Page 6: ...d to take place it may be partially reduced by returning temporarily to daily charging The decrease in wheelchair range where the chair loses power earlier and earlier in the day indicates one of the following a The electrolyte level in conventional liquid electrolyte lead acid batteries was allowed to drop below the top of the battery plates Add distilled water to just cover the tops of the plate...

Page 7: ...1 CASE ASSEMBLY 16246S 1 TRANSFORMER ASSEMBLY 12245S 1 ELECTRONIC TIMER ASSEMBLY 13811S 1 AMMETER 10 AMP 14308S 1 CONTROL CABLE ASSEMBLY 15184S 1 SWITCH SLIDE SPST 125 VAC 6 AMP 14341S 1 THYRISTOR ASSEMBLY 04275S 2 BUSHING INSULATOR 6N3 4 FOR CORDSETS 14444S 1 CORDSET AC 18 3 102 14421S 1 CORDSET DC 14 2 108 BLACK RED POWERPOLE 14422S 1 CORDSET DC 14 2 108 YELLOW WHITE POWERPOLE 14538S 1 CORDSET D...

Page 8: ... completed with a reasonable time after receipt of defective items This warranty does not cover any semiconductor parts such as diodes which are vulnerable to electrical overloads beyond the control of Lester Warranty on parts not manufactured by Lester which include but are not limited to timers and ammeters is limited to the period specified in the original manufacturer s warranty This warranty ...

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