Leslie 135 Installation, Operating And Maintenance Instructions Download Page 10

 

 

 

 

10 

Reverse Actuator Disassembly 

 (see Fig 3) 

 
 
 
 
 
 
 
 

1.

 

Remove  nuts/bolts  (18,19),  upper  diaphragm  case 
(15) and diaphragm (20). 

 

2.

 

Insert  (3/4,  7/8,  0.745,  0.995)  in  diameter  rod 
through  the  hole  in  Yoke  (34)  and  actuator  stem 
(35) to prevent stem from rotating. NOTE: If this 
step  is  not  done  then  permanent  damage  will 
occur  to  lower  stem  boot.    
For  35  actuator  use  a 
wrench  on  wrench  flats  to  prevent  stem  from 
rotating. 

 

3.

 

Remove  actuator  stem  nut  (16),  diaphragm  disc 
(17),  diaphragm  (20),  and  collar  (22).    Remove 
actuator  stem  (35),  springs  (36,37),  spring  seat 
(30),  washers  (38,39),  spacer  (33)  for  135R,  and 
stem  seal  collar  (31).    Remove  spring  adjustment 
nut (40). 

 

4.

 

Remove stem seal (29) as follows: In 35R, remove 
capscrews  (23)  and  disassemble  lower  diaphragm 
disc (21) from yoke (34) and lift out stem seal (29).  
In 55R and 85R, remove screws (28), seal ring (27) 
and  stem  seal  (29),  then  remove  lower  diaphragm 
bolts,  lower  diaphragm  case  (21)  and  gasket  (26).  
For 135R, remove capscrews (23) and disassemble 
lower diaphragm case (21) from yoke (34) and lift 
out stem seal (29).   

 

Reverse Actuator Reassembly 

 (see Fig 3) 

 
 
 
 
 
 
 

1.

 

Assemble  spring  adjusting  nut  (40)  washer(s) 
(38,39), spacer (33) for 135R, stem seal collar (31), 
springs (36,37), and spring seat (30). 

2.

 

Position stem seal (29) on stem seal collar (31), in 
sizes 55R, 85R, and 135R place bead of stem seal 
in recess of stem seal collar. 

3.

 

In  35R  actuators,  install  stem  seal  (29)  and  collar 
(31)  over  actuator  stem  (35)  in  yoke  (34).    Install 
lower diaphragm base (21) to yoke (34).  Insert cap 
screws (23) through holes in diaphragm lower case 
(21)  and  stem  seal  (29)  and  tighten  as  described 
below.  

 

4.

 

In  55R  and  85R  actuators,  install  stem  seal  (29) 
and  seal  ring  (27)  and  torque  per  Table  2.  What 
about the base plate? 

 

5.

 

In  135R  actuator,  install  stem  seal  (29)  and  collar 
(31)  over  actuator  stem  (35)  in  yoke  (34).    Install 
lower  diaphragm  base  (21)  to  yoke  (34).    Insert 
studs  and  nuts  (24)  through  holes  in  diaphragm 
case  (21)  and  stem  seal  (29)  and  tighten  as 
described below. 

 

6.

 

Pre-setting  stem  seal  (55R,  85R  &  135R)  -  Place 
collar (22) on stem seal (29) making sure the bead 
on  stem  seal  enters  recess  in  collar.    Reassemble 
diaphragm (20) over actuator stem (35).  Fit center 
hole in diaphragm around raised face of collar (22).  
Replace  diaphragm  disc  (17)  and  nut  (16).    Hold 
actuator  stem  steady  with  rod  through  yoke  and 
stem  or  on  wrench  flats.    Failure  to  do  so  may 
result  in  stem  seal  failure.    Then  tighten  nut.  
Replace  upper  diaphragm  case  (15)  and  nuts/bolts 
(18/19) and torque to requirements in Table 2. 

 

7.

 

Presetting stem seal 35R - Place collar (22) on stem 
seal  (29),  assemble  nut  (16)  to  actuator  stem  (35) 
and tighten.  Then press actuator stem downward to 
make  stem  seal  move  to  taut  position.    Tighten 
capscrews  to  the  requirements  of  Table  2  and 
remove nut (16). 

  

Reverse Actuator HOD 

Disassembly 

 (see Fig 3) 

 

 
 
 
 
 
 

1.

 

Remove nut (1), lockwasher (2), and handwheel 
(3). 

CAUTION! 

 

Spring  load  must  be  completely  removed 
before proceeding or injury/death can occur. 

CAUTION! 

 

Spring  load  must  be  completely  removed  before 
proceeding or injury/death can occur. 

NOTE 

 

Ensure that all components being installed are free 
from any nicks burrs or defects prior to assembly. 

Summary of Contents for 135

Page 1: ...BLY 4 DIRECT ACTUATOR HOD REASSEMBLY 4 REVERSE ACTUATOR DISASSEMBLY 10 REVERSE ACTUATOR REASSEMBLY 10 REVERSE ACTUATOR HOD DISASSEMBLY 10 REVERSE ACTUATOR HOD REASSEMBLY 11 TROUBLESHOOTING 16 ILLUSTRATION INDEX FIGURE 1 DIRECT DIAPHRAGM ACTUATOR HOD 6 FIGURE 2 EXTERNAL VIEW OF DIRECT ACTING DIAPHRAGM ACTUATOR 8 FIGURE 3 REVERSE DIAPHRAGM ACTUATOR HOD 12 FIGURE 4 DISENGAGING HANDSCREW DISC FROM NUT...

Page 2: ... equipment about 1 diameter of thread 3 Connect air supply to bottom of actuator and allow actuator to come to rest on valve stem Secure actuator to stem 4 See stroke adjustments section for final setting of actuator Setting Actuator Stroke 1 Apply air to either bottom Reverse or top Direct of actuator and note the total travel distance of actuator 2 To adjust stroke of actuator retract actuator s...

Page 3: ...actuator Unscrew actuator from equipment shaft by either spinning actuator or unscrewing the shaft NOTE If actuator is mounted to a valve the valve shaft must not be turned unless valve plug is lifted off valve seat 5 Remove all air pressure from actuator and unload spring tension by grasping actuator stem with a wrench and unscrewing spring adjustment nut 40 see Fig 3 6 Actuator is now ready for ...

Page 4: ...0 15 20 55 30 36 15 20 85 30 36 15 20 135 45 50 15 20 Table 2 Torque Values ft lbs Size 1 5 17 35 15 20 2 5 50 80 55 55A 85 85A 15 20 2 5 50 80 135 30 36 2 5 50 80 Table 3 Torque Values Hand Operating Device ft lbs Direct Actuator HOD Disassembly see Fig 1 1 Remove nut 1 lock washer 2 and handwheel 3 2 Remove packing gland 5 packing ring s 6 washer 7 and O Ring 8 from bonnet 9 3 Screw handscrew 4 ...

Page 5: ...5 from turning due to vibration etc install bonnet 9 on upper diaphragm case 4 Place handwheel 3 over stem Install lock washer 2 and tighten nut 1 5 Reinstall HOD assembly on actuator ...

Page 6: ...6 Figure 1 Direct Diaphragm Actuator HOD ...

Page 7: ...7 DIRECT ACTING PARTS LIST ...

Page 8: ...8 Figure 2 External View of Direct Acting Diaphragm Actuator ...

Page 9: ... 3 4 374 7 6 1 4 158 8 22 1 4 565 2 22 1 4 565 2 11 1 8 282 6 2 1 2 63 5 4 1 8 104 8 8 9 16 217 5 2 1 2 63 5 4 3 4 120 7 11 16 17 5 6 152 4 3 500 88 9 1 5 16 33 3 16 NPT 48 lb 21 8 kg 116 lb 52 6 kg 85 in mm 2 1 8 54 0 14 3 4 374 7 6 1 4 158 8 20 1 4 514 4 20 1 4 514 4 9 1 8 231 8 2 1 2 63 5 4 1 8 104 8 7 1 16 179 4 1 3 4 44 5 4 3 4 120 7 11 16 17 5 6 152 4 3 500 88 9 1 5 16 33 3 20 NPT 45 lb 20 4...

Page 10: ... yoke 34 Insert cap screws 23 through holes in diaphragm lower case 21 and stem seal 29 and tighten as described below 4 In 55R and 85R actuators install stem seal 29 and seal ring 27 and torque per Table 2 What about the base plate 5 In 135R actuator install stem seal 29 and collar 31 over actuator stem 35 in yoke 34 Install lower diaphragm base 21 to yoke 34 Insert studs and nuts 24 through hole...

Page 11: ...onnet threads 2 Insert diaphragm case 14 making sure that handscrew disc assembly is engaged to diaphragm nut 8 see Fig 4 3 Tighten nuts and bolts 18 19 see Fig 3 into upper diaphragm case 14 4 Screw handscrew 4 up through bonnet 7 5 Place handwheel 3 over stem Install lockwahser 2 and tighten nut 1 Act Size see Fig 1 Lower Dia Casing Bolts 23 24 Upper Dia Casing Bolts 18 19 35R 15 20 15 20 55R 55...

Page 12: ...12 Figure 3 Reverse Diaphragm Actuator HOD ...

Page 13: ...13 Figure 4 Disengaging Handscrew Disc from Nut Figure 5 External View of Reverse Acting Diaphragm Actuator ...

Page 14: ...7 8 606 4 19 3 8 492 1 6 1 4 158 8 9 3 16 233 4 2 1 2 63 5 4 1 8 104 8 4 15 16 125 4 2 1 4 57 2 4 3 4 120 7 11 16 17 5 6 152 4 3 500 88 9 1 5 16 33 3 20 NPT 120 lb 54 4 kg 56 lb 25 4 kg 85AR in mm 2 1 8 54 0 14 3 4 374 7 25 7 8 657 2 21 3 8 542 9 6 1 4 158 8 11 1 8 282 6 2 1 2 63 5 4 1 8 104 8 5 9 16 141 3 3 1 8 79 4 4 3 4 120 7 11 16 17 5 6 152 4 3 500 88 9 1 5 16 33 3 16 NPT 123 lb 55 8 kg 59 lb...

Page 15: ...15 REVERSE ACTING PARTS LIST ...

Page 16: ... seal leakage by using a leak detect solution Make sure you also check the stem boot seal for reverse acting actuators Replace seals as necessary When air is removed from the actuator the actuator does not return to either the open or closed position Check for blockage in equipment Check for a broken spring An air control signal is being sent to the actuator but the actuator does not fully stroke ...

Page 17: ... system designer and user retain final responsibility Designer should consider applicable Codes material compatibility product ratings and application details in selection and application Improper selection application or use of products described herein can cause personal injury or property damage If designer or user intends to use product for an application or use other than originally specified...

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