Leroy-Somer ORTHOBLOC 3000 Installation Manual Download Page 6

LEROY-SOMER

12

INSTALLATION

Ot 3000

Drive systems

3996 en - 2013.04 / k

4.2 - Torque arm kit

4.2.1 - Torque arm mounting

Screw the torque arm (17) on the fixing side and machinery by 

using screws (195) class 8.8 minimum (according to NFE 27-

005). Centre torque arm. Place the pin.

The screws must be stopped by an anaerobic adhesive (Loctite 

Freinfilet normal 243 for example). This adhesive must resist 

to  vibrations  and  may  allow  dismounting  of  torque  arm  if 

necessary.

Braking torque of fixing screws

Tighten screws simultaneously and progressively.

4.2.2 - Torque arm exploded view/parts list

195

17

213

281

All the bolts must be screwed up to 70% of their 

elastic strength.

Ot 3132 to Ot 3533 Ot 3633, Ot 3733

Ot 3833

Ot 3933

Rep

Description

Qty

Qty

Qty

Qty

17 Torque arm

1

1

1

1

195 Torque arm fixing screw

3

4

8

10

213 Pin

1

1

2

2

281 Flexible mounting

1

1

1

1

4.3 - Hollow shaft

1-

  Check  that  the  cylindrical  shaft  has  been  machined  in 

accordance with standard NF - E 22 - 175, with a slide fit: g6, 

(the hub is: H7).

2 -

 Check that the key is standard and the shaft is the minimum 

length tapped at the end (O.Z).

3 -

 Before mounting, degrease all the parts, taking care not to 

splash any solvent on the seals.
Use grease (PAO compound) to lubricate any parts in contact, 

to avoid corrosion.

    Fixing on a shouldered shaft            Fixing on an untapped shaft

Mounting

Mounting should be performed as described in the procedure 

above, without jolting.

The gearbox is mounted on the machine shaft using a threaded 

rod, screwed into the shaft.

By screwing the nut down onto the washer, the shaft is 

smoothly inserted into the cylindrical hub.

Dismantling

Use  a  spanner  with  a  diameter  corresponding  to  the  shaft 

thread and turn until the shaft comes out.

4 - ASSEMBLY OF THE OPTIONS

4.1 - Shrink-disc Ot 3132 to 3933

4.1.1 - Mounting

Remove the cover. Remove all grease from shaft and hollow 

shaft bore.

1 -

 Lightly oil the seating of the shrink-disc on the hollow shaft.

2 -

 Draw shrink-disc onto hollow shaft. Slide shaft and hollow 

shaft into one another.

3 -

 Tighten diametrically opposed clamping screws by hand 

whilst aligning the shrink-disc so that the clamping flanges lie 

parallel to each other.

Tighten  the  shrink  disc  screws,  increasing  the  torque  very 

progressively to tightening torque indicated in the chart bellow.  

It is  normal that each screw must be tightened several times 

until the torque is obtained.

Ot 31 to 34 Ot 35 Ot 36

Ot 37

Ot 38

Ot 39

Tightening torque for bolts of shrink-disc (N.m)

12

30

30

59

100

250

Ø shrink disc screws

M6

7xM8 10xM8 12xM10 10xM12 8xM16

Do not tighten “cross-shaped” but “in one rotation”, starting at 

the top right and following sketch bellow.

Tighteness of shrink disc screws to be controlled 

periodically.

Dismantling

1 -

 Part-release the clamping screws evenly in stages in order 

to avoid any tilting of the clamping flanges whilst taking great 

care  for  safety  reasons  that  the  clamping  screws  are  not 

completely released from the thread bore as the pretensions in 

the shrink-disc could cause the discs to jump apart.

2 -

 Draw the shrink-disc off the hollow shaft, and if applicable, 

clean oxidizing on shaft and hollow shaft bore.

4.1.2 - Shrink-disc exploded view/parts list

302

016

204

Ot 3132 to Ot 3733

Ot 3833, Ot 3933

Rep

Description

Qty

Qty

16 Shrink disc cover

1

1

204 Cover fixing screw

2

4

302 Shrink disc

1

1

O ring seal

O ring seal

O ring seal

O ring seal

Summary of Contents for ORTHOBLOC 3000

Page 1: ... B7 0 to 30 R max 5 mm R min 5 mm This manual is to be given to the end user en 3996 en 2013 04 k Drive systems Installation 15 ORTHOBLOC 3000 ...

Page 2: ...re and checking of this equipment LEROY SOMER cannot guarantee that lubricant will not escape during the product s lifetime If slight leaks could have serious consequences for the safety of people and property the installer and user should take all necessary precautions to avoid such consequences CONTENTS 1 INSTALLATION RECOMMENDATIONS 9 2 MAINTENANCE 9 3 LUBRICATION 9 3 1 Plugs positions 10 3 2 O...

Page 3: ...re that the vent hole of the plug is not obstructed Inspect the seals Clean the ventilation louvres of the motor Lubricatethebearingsofthemotorsfittedwithgreasenipples Control the air gap of brake motors Oil seals bearings 6 months Adjust oil level Inspect the seals 3 years or 5 000 h Drain and refill mineral oil Change the seals Change the grease of regreasable bearings 5 years or 25 000 h Drain ...

Page 4: ... 8 8 2 2 11 5 5 5 5 5 5 9 9 9 5 5 4 4 5 5 9 9 9 B7 B54 B7 2 1 552 2 2 95 2 1 9 2 3 752 2 6 4 2 10 82 11 22 15 AD 11 345 AD 11 40 75 AD xx 5 4 5 5 5 5 5 5 5 2 8 8 8 8 8 11 2 11 2 2 8 8 8 8 11 11 11 B8 B53 B3 12 12 4 1 95 4 1 742 3 3 54 3 6 1 3 8 42 10 18 2 10 23 7 10 336 xx 6 6 5 5 5 5 5 5 5 2 2 3 4 4 3 10 10 10 2 2 3 2 2 2 10 2 11 V5 V1 V6 6 0 93 6 1 65 5 1 25 5 3 3 5 5 1 6 5 1 4 13 5 4 19 2 4 27 ...

Page 5: ...20 to 25 5 0 67 3 2 2 3 3 1 3 3 8 5 8 5 11 5 10 NC 25 to 30 5 0 835 3 2 47 3 3 85 3 4 8 5 10 5 11 5 10 5 NC 1 Limits 0 05 litre for oil quantity 5 litres NC consult LS 2 for oil quantity 5 litres In case of operating position in another inclined plan a study will be done 3 4 Oil quantity combined Ot Cb Combined Ot Ot Output i Cb Input Operating position B3 B5 litres1 Ot Cb B6 B52 litres1 Ot Cb B8 ...

Page 6: ...indrical hub Dismantling Use a spanner with a diameter corresponding to the shaft thread and turn until the shaft comes out 4 ASSEMBLY OF THE OPTIONS 4 1 Shrink disc Ot 3132 to 3933 4 1 1 Mounting Remove the cover Remove all grease from shaft and hollow shaft bore 1 Lightly oil the seating of the shrink disc on the hollow shaft 2 Draw shrink disc onto hollow shaft Slide shaft and hollow shaft into...

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