background image

 

This manual is to be given to

the end user

  

1

0V

RP

Reference A1
(analogue voltage input)
+10V

0V (negative logic)

Reference A2

(analogue current input)
Analogue output (motor frequency)

+24V (positive logic)

Logic output (zero frequency)

Unlock

Run forward/Stop

Run reverse/Stop

A1/A2 reference selection

Jog
(see 

15

 in section 4.8)

Fault relay

2

3

4

5

6

7

PL1

PL2

8

9

10

11

12

13

14

15

16

 

DIGIDRIVE 

 

Variable speed drive 

 

Installation and commissioning 

 

Réf. 3218 GB - 4.33 / d - 02.02

Summary of Contents for DIGIDRIVE SE 0,5M

Page 1: ...current input Analogue output motor frequency 24V positive logic Logic output zero frequency Unlock Run forward Stop Run reverse Stop A1 A2 reference selection Jog see 15 in section 4 8 Fault relay 2...

Page 2: ...particular power cuts may also cause the motor to stop The removal of the causes of the shutdown can lead to restarting which may be dangerous for certain machines or installations In such cases it is...

Page 3: ...ponents designed for integration in installations or electrical machines When integrated in a machine commissioning must not take place until it has been verified that the machine conforms with direct...

Page 4: ...en in the manual Instructions for an installation which meets the requirements for electromagnetic compatibility such as screening earthing presence of filters and correct insertion of cables and cond...

Page 5: ...TL rating upwards RF FLT Serial link UNIPAD DIGISOFT FIELDBUS OPTIONS FLASHKEY M DIGIDRIVE 01 Vitesse minimum Hz Minimum speed 02 Vitesse maximum Hz Maximum speed 03 Acc l ration s 100Hz Acceleration...

Page 6: ...Installation and commissioning DIGIDRIVE Variable speed drive 6 R f 3218 GB 4 33 d 02 02 LEROY SOMER Notes...

Page 7: ...block layout 20 3 3 Description of the terminal blocks 20 3 4 Description of cables and protection devices 24 3 5 Electrical and electromagnetic phenomena 27 3 6 Wiring diagrams 37 4 COMMISSIONING 46...

Page 8: ...PERATING EXTENSIONS 80 7 1 Type 1 mains filters 80 7 2 Type 2 mains filters 82 7 3 RF braking resistor for 1 5M TL to 50T ratings 84 7 4 FLASHKEY copy key 86 7 5 3 phase motor chokes for attenuating e...

Page 9: ...formance levels and is suitable for most applications 1 1 1 Power module The DIGIDRIVE uses an IGBT transistor inverter bridge This leading edge technology considerably reduces the noise and temperatu...

Page 10: ...gle phase Output characteristics 0 to UInput 0 to 1000 Hz 3 phase Ie A Ie peak 10ms A switching frequency 3 kHz and 6 kHz 12 kHz Pmot kW Isn A Is max 60sec A Isn A 0 5M SE11200025 5 6 100 0 25 1 5 2 3...

Page 11: ...00400 21 35 4 17 0 25 5 13 1 8TL SE33200550 22 8 44 5 5 25 0 37 5 25 0 11TL SE33200750 24 6 44 7 5 28 5 42 8 26 2 DIGIDRIVE rating CT ref Input characteristics 380V 10 to 480V 10 48 62 Hz 3 phase Outp...

Page 12: ...Pilot control DIGIDRIVE Control logic Positive or Negative Speed references Analogue voltage 0 to 10V current 0 20mA 20 0mA 4 20mA 20 4mA 4 20mA and 20 4mA with detection of signal break Digital or k...

Page 13: ...ator interface Customised display via a fully configurable screen DIGISOFT kit WINDOWS based parameter setting software package consisting of a program and a connection cable with integral RS 232 RS 4...

Page 14: ...re Altitude 1000m without derating Isn derated by 1 for every 100 m above 1000 m 4000 m max Relative humidity Up to 95 non condensing Vibration Tested in accordance with standards IEC 68 2 34 IEC 68 2...

Page 15: ...2 88 103 3 5M TL 114 125 146 DIGIDRIVE rating Switching frequency 3 kHz 6kHz 12kHz 5 5TL 156 174 206 8TL 210 230 265 11TL 280 305 335 DIGIDRIVE rating Switching frequency 3 kHz 6kHz 12kHz 1 5T 35 43 6...

Page 16: ...4xM4 1 2M and 1 5M 102 84 84 191 181 5 57 40 130 1 25 4xM4 1 5M TL to 5 5T L 147 121 5 122 280 265 140 42 130 2 7 4xM4 8T L and 11T L 190 172 164 336 320 190 45 155 6 4xM4 16T to 27T 250 228 217 412...

Page 17: ...utside the cabinet 1 Cut out and drill holes in the cabinet rear panel 2 Insert a mounting foot in the groove at the top of the drive 3 Remove the bottom terminal block access flap in order to get at...

Page 18: ...lly The DIGIDRIVE casing is not fireproof If necessary use a flameproof cabinet 2 1 Checks on receipt Before installing the drive check that The drive has not been damaged during transport The control...

Page 19: ...off Wait 10 min after powering down the drive before removing the protective cover Check that the voltage and current of the drive the motor and the mains supply are compatible To ensure that the dri...

Page 20: ...40V 10 50 60 Hz 2 PE Connection to mains supply earth U V W Motor connection respect the motor drive phase order Motor connection to earth M PL1 PL3 PL4 L1 L2 PE U V W PL2 15 1 2 3 4 5 6 7 8 9 10 11 1...

Page 21: ...ection to mains supply earth U V W Motor connection respect the motor drive phase order Motor connection to earth Connection of the optional RF braking resistors via a thermal relay between the on the...

Page 22: ...age accuracy 2 Maximum output current 5mA Protection Designed to tolerate a permanent short circuit at the 0V 4 0V common PL1 PL2 15 1 2 3 4 5 6 7 8 9 10 11 12 13 14 16 5 Analogue current input A2 Cur...

Page 23: ...tput current 50mA at 24V Output impedance 10 k Update time 1 5 ms Factory setting Zero frequency 9 Logic input Unlock 10 Logic input Forward 11 Logic input Reverse 12 Logic input Reference selection 1...

Page 24: ...the length must be taken into account Note The temperature withstand of the cables used for the control and power cables must be at least 105 C The protective fuses must conform to EN 60269 parts 1 a...

Page 25: ...f the full load current For this protection to work correctly it is necessary to set parameter 0 06 6 to motor rated current To ensure the drive conforms to UL standards use UL standard quick blowing...

Page 26: ...Installation and commissioning DIGIDRIVE Variable speed drive 26 R f 3218 GB 4 33 d 02 02 LEROY SOMER Notes...

Page 27: ...ory for 0 5M to 1 2M ratings for conformity with standard EN 61000 3 2 Limiting emissions of harmonic currents in the domestic environment and are strongly recommended for other ratings in the followi...

Page 28: ...est to the user The frequency range concerned radio frequency does not affect the energy distribution company 3 5 4 2 Standards The maximum emission level is set by the generic industrial EN 50081 2 a...

Page 29: ...metal structures which may be shared by the motor support 5 Isolate sensitive elements probes sensors etc from metal structures which may be shared by the motor support 3 5 5 5 Importance of ground wi...

Page 30: ...le but its role in handling interference phenomena is fairly limited Depending on the drive used install the RFI filter recommended in the table below between the mains and the drive input Precautions...

Page 31: ...covering and fix the shielding securely to the cabinet grille or base plate using a metal jumper If possible connect the shielding to the cabinet ground at the cable exit point using brass cable gland...

Page 32: ...industrial environment EN 61800 3 Variable speed drive standard Conforms to the first and second environment IEC 61800 3 Symbols Standards Description Application R EN 50081 1 Generic emission standar...

Page 33: ...ph 230V FLT 5569 16 1 to 45 R R R 45 to 100 R R I 5 5TL 3 ph 230V FLT 5569 26 1 to 20 R R I 20 to 45 I I I 45 to 100 I 1 5T to 5 5T 3 ph 400V FLT 5569 16 1 to 20 R R I 20 to 50 R I I 50 to 100 I 8TL a...

Page 34: ...on standard for residential environments EN 50081 1 0 5M to 1 5M ratings only and the generic emission standard industrial environment part EN 50081 2 1 5M TL to 50T ratings Tests have been carried ou...

Page 35: ...y the following specific standards Radiated emissions from 30 to 1000 MHz Generic standard Specific standard EN 50081 1 EN 55011 Class B Industrial scientific and medical equipment CISPR 11 Class B EN...

Page 36: ...gher power rating than that of the sensitive equipment connected on the same mains supply it is more economical to place an RFI filter on the power supply of the low power equipment power supply than...

Page 37: ...n KM1 Line contactor FR Thermal relay of optional braking resistors For single phase drives this option is only available for 1 5M TL to 3 5M TL ratings see section 7 3 To enable the braking resistor...

Page 38: ...SB1 Power off button SB2 Power on button KM1 Line contactor FR Thermal relay of optional braking resistors See section 7 3 To enable the braking resistor set parameter 30 0 for the parameter setting p...

Page 39: ...ing 1 5M TL see section 7 3 To enable the braking resistor set parameter 30 0 for the parameter setting procedure see section 4 3 If a braking resistor is used it must be protected by a thermal relay...

Page 40: ...PL2 8 9 10 11 12 13 14 15 16 The original configuration of the drive assumes positive logic operation Using a drive with a control system which has a different control logic may cause unwanted starti...

Page 41: ...rm 13 Reference Assoc parameter 0 0 Reference A1 1 0 Preset frequency no 2 FP2 12 0 1 Preset frequency no 3 FP3 13 1 1 Preset frequency no 4 FP4 14 RP Reference A1 analogue voltage input Analogue outp...

Page 42: ...e A2 analogue current input Fault relay Term 12 Term 13 Reference Assoc parameter 0 0 Reference A2 16 1 0 Preset frequency no 2 FP2 12 0 1 Preset frequency no 3 FP3 13 1 1 Preset frequency no 4 FP4 14...

Page 43: ...ay Term 12 Term 13 Reference Assoc parameter 0 0 Preset frequency no 1 FP1 11 1 0 Preset frequency no 2 FP2 12 0 1 Preset frequency no 3 FP3 13 1 1 Preset frequency no 4 FP4 14 Analogue output motor f...

Page 44: ...assumes positive logic operation Using a drive with a control system which has a different control logic may cause unwanted starting of the motor See section 4 4 for configuring the drive for negative...

Page 45: ...the drive as explained in section 4 1 QS Fused isolator AU Emergency stop button SB1 Power off button SB2 Power on button KM1 Line contactor FR Thermal relay of optional braking resistors KN Auxiliary...

Page 46: ...s the modification of a parameter value Change from parameter setting mode to Read Mode or Drive Status mode and vice versa Stores modified parameters In keypad mode is used to give the FWD or REV com...

Page 47: ...he drive is locked terminal 9 is open The drive is in freewheel stop mode The drive is in the process of clearing a fault after the key has been pressed The drive is unlocked and ready to receive a ru...

Page 48: ...oning If the drive is already powered up the first parameter displayed may not be 0 01 1 Simply select the parameter to be displayed or modified using the or keys 01 02 10 11 50 51 52 53 54 Level 1 Le...

Page 49: ...n the right hand display Action Display Comment Power up Drive locked Selection of parameter 10 The displayed value L1 corresponds to level 1 parameter setting access Selection of level 2 Level 2 is s...

Page 50: ...lection of parameter 34 CAUTION It is not possible to access parameter 34 until 10 has been set to L2 see procedure in section 4 3 3 Selection of negative logic Return to the initial drive status Do n...

Page 51: ...see procedure in section 4 3 3 Selection of factory setting for 50Hz mains supply Selection of factory setting for 60Hz mains supply M 1x M 1x M M M M The value has been modified eg 50Hz mains supply...

Page 52: ...Enter the security code For example code 5 CAUTION Code 0 is not permitted The security code is taken into account Parameter 25 returns to 0 M 1x M 1x M M M Return to parameter 10 to store the securit...

Page 53: ...t again be blocked M 1x M 1x M M Select parameter 10 Its value is L1 or L 2 depending on which parameters have been modified previously For example 10 L1 Select the value LoC to reactivate the securit...

Page 54: ...security code see procedure in section 4 6 2 Its value is always L2 Select the value LoC to enable the procedure for deleting the security code M M 1x M 3x M M M The parameters can only be accessed in...

Page 55: ...e system Parameters concerning the motor must be set using the information given on the nameplate of the motor used a minimum accuracy of 10 is necessary in order to obtain good performance levels 4 7...

Page 56: ...5 0s 100Hz Adjustment of the time to accelerate from 0 to 100 Hz Example The application requires acceleration from 20Hz to 50Hz in 1 5 seconds The value to be set in 0 03 3 is therefore CAUTION In ca...

Page 57: ...00 min 1 This is the on load speed of the motor indicated on the nameplate CAUTION In the case of applications with high inertia eg ventilation overvoltages can occur on the DC bus In this case set 0...

Page 58: ...tation The right hand display then reverts to 0 0 However in certain cases in order to obtain optimum performance it is possible to perform autocalibration with rotation if the application allows To p...

Page 59: ...lled in according to the table in section 4 7 2 1 This operating mode requires the modification of the factory setting of parameter 0 05 5 Follow the procedure below Close the drive unlock contact ter...

Page 60: ...t for displaying speed R W Fr SP Cd Fr 2 24 4 Customer defined unit scaling R W 0 to 99 99 1 00 2 25 5 Security code R W 0 to 9999 0 2 26 6 Enable FWD REV key on the keypad R W OFF or On OFF 2 27 7 Ke...

Page 61: ...0 Used to define preset frequency FP3 For negative frequencies see parameter 1 17 7 Preset frequency 4 Adjustment range 1000 0 Hz Factory setting 0 Used to define preset frequency FP4 For negative fre...

Page 62: ...for 2 seconds changes from the speed reading Fr SP Cd to the load reading Ld A and vice versa The selected display is stored when the drive is powered down and will therefore be identical at the next...

Page 63: ...rive key When the data has been transferred parameter 2 28 8 returns to value no Prog transfers the drive parameters to the copy key To enable this transfer reset the drive key When the data has been...

Page 64: ...ltage exceeds its maximum value and the drive switches to overvoltage fault OU 1 Standard deceleration ramp with automatic extension of the ramp time in order to avoid causing a DC bus overvoltage fau...

Page 65: ...in almost zero speed which the drive detects automatically The drive then injects DC current for 1 second The drive then displays rd No run command can be taken into account until rd is displayed Sel...

Page 66: ...before the motor accelerates Before enabling this function check that there is no danger to equipment and personnel Control logic polarity Adjustment range OFF or On Factory setting On OFF negative lo...

Page 67: ...oning of the drive return to factory settings after the drive has been unlocked terminal 9 closed and a run command given 2 measurement of the motor characteristics during rotation stator resistance v...

Page 68: ...ange 2 4 4 8 9 6 19 2 Factory setting 4 8 Used to select the data transfer speed 2 4 2400 bauds 4 8 4800 bauds 9 6 9600 bauds 19 2 19200 bauds Serial link address Adjustment range 0 to 24 7 Factory se...

Page 69: ...age offset are not measured This mode is of course the least effective it should only be used when mode 0 is incompatible with the operating cycle If necessary during commissioning autocalibration sho...

Page 70: ...selected positive or negative connect the sensor to terminal 13 and terminal 1 or 4 0V The PTO sensor can also be used For modification of this parameter to be taken into account the drive must be loc...

Page 71: ...unctions inherent to hoisting operations it should be reserved for horizontal movements or hoisting movements where there is no risk of danger for people or equipment The fault relay should be wired i...

Page 72: ...iately No Display mnemonic Reason for fault Points to check Solution 1 UU DC bus undervoltage 180VDC for M TL or M TL types 400 VDC for T types Power supply terminals L1 L2 L3 mains supply overvoltage...

Page 73: ...power supply 19 It br Braking resistor overload I x t Braking resistor Braking resistor wiring Integral braking resistor Braking cycle too long Increase the ohmic value Increase the braking cycle 1 1...

Page 74: ...24V and also the logic output CAUTION When the checks have been completed this fault can only be cleared by pressing 28 cL Loss of the current reference on A2 analogue input terminal 5 4 20mA or 20 4m...

Page 75: ...186 C rtg The drive rating is different to that stored in the copy key The parameters connected with the drive rating have not been transferred and must be set after clearing the fault using the key 1...

Page 76: ...nd display indicates one of the codes listed in the following table CAUTION When the drive has an HF fault the fault relay terminals 15 and 16 is open and the serial link is no longer active OVL Motor...

Page 77: ...in place during tests There are very few maintenance and repair operations on DIGIDRIVE drives to be performed by the user Regular servicing operations and simple methods for checking that the drive i...

Page 78: ...cted as shown in the diagram below 6 3 2 Measuring the motor current The current drawn by the motor and the drive input current can be measured approximately using a conventional moving coil ammeter 6...

Page 79: ...Installation and commissioning DIGIDRIVE Variable speed drive R f 3218 GB 4 33 d 02 02 LEROY SOMER 79 Notes...

Page 80: ...approved DIGIDRIVE rating Characteristics Voltage V Filter reference Rated current A Max length of motor cables m Energy losses W Maximum leakage current mA Protection 0 5M to 1 5M 240 1 ph FLT 5594...

Page 81: ...rminal Weight length tightening reference mm mm mm mm mm torque kg W W1 H H1 D Z Nm FLT 5594 12 58 113 5 103 45 5 230 4 4 0 8 0 5 FLT 5594 26 85 5 51 119 109 57 6 250 4 3 0 8 0 7 FLT 5901 17 85 5 51 1...

Page 82: ...A Max length of motor cables m Energy losses W Maximum leakage current mA Protection 0 5M to 1 5M 240 1 ph FLT 5581 12 12 75 6 40 7 IP20 1 5M TL to 3 5M TL 240 1 ph FLT 5581 26 26 100 10 89 IP20 240...

Page 83: ...3 281 45 250 M5 0 8 1 2 FLT 5569 16 148 122 330 313 281 45 250 M5 0 8 1 1 FLT 5569 17 190 164 385 368 336 50 270 M5 0 8 1 6 FLT 5569 26 148 122 330 313 281 45 250 M5 0 8 1 3 FLT 5569 30 190 164 385 36...

Page 84: ...ated in the drive 7 3 1 Electrical characteristics CAUTION In this table the resistors are suggested by way of example Other lower power ratings can be selected while adhering to the minimum ohmic val...

Page 85: ...t Dimensions W x D x H Mounting distance f kg mm mm 100M 0 14 182 5 x 25 x 50 140M 320M 1 5 425 x 134 x 114 395 320T 640T 2 1 1000T 3 6 565 x 224 x 180 535 2000T 5 1 3500T 7 5 565 x 370 x 180 5500T 21...

Page 86: ...shape and are fixed by a central untapped hole Wiring MC chokes should be wired as close as possible to the drive in accordance with the diagram below CAUTION MC chokes are supplied with cables 30 cm...

Page 87: ...o the drive by means of an RJ45 connector as shown below Simply insert the connector into the drive female RJ45 socket 7 6 2 Setting the parameters via a remote console The UNIPAD console provides acc...

Page 88: ...FT can be used to save all the parameter files thus making it possible to copy an existing setting quickly Composition of the DIGISOFT kit 1 CD Rom 1 connection lead consisting of 1 RS 232 SUB D 9 pin...

Page 89: ...RS 485 networks each network must have its own isolation circuit The cable used for the serial link must be shielded For networking several DIGIDRIVEs follow the connection diagram below For informati...

Page 90: ...umpers PL4 For information on how to connect the PM10V option see manual ref 3374 Term block Terminal Function PL1 1 Analogue voltage input Voltage range 10V CAUTION For the potentiometer power supply...

Page 91: ...19 0 5 LEROY SOMER 1 5TL to 2 5TL 9 ST 2 5 8 6 2 5 and 1 5T to 3 5T 3 5TL 16 ST 1 5 16 1 5 and 4 5T to 11T 5 5TL to 11TL 25 ST 1 25 1 and 16T 22T 27T 38 ST 0 65 38 0 65 33T and 40T 60 ST 0 4 60 0 4 5...

Page 92: ...tent parameter is not read or written The maximum number of consecutive parameters read or written is 16 Broadcast messages The DIGIDRIVE can receive broadcast messages If the master controller sends...

Page 93: ...xtend operation of the DIGIDRIVE by offering additional functions such as special ramps on preset speeds torque regulation timers and energy meters alarms on timer reassignment of inputs logic and ana...

Page 94: ...Installation and commissioning DIGIDRIVE Variable speed drive 94 R f 3218 GB 4 33 d 02 02 LEROY SOMER Notes...

Page 95: ...cess and storage of security code L1 1 11 1 Preset frequency 1 0 1 12 2 Preset frequency 2 0 1 13 3 Preset frequency 3 0 1 14 4 Preset frequency 4 0 1 15 5 Jog operation frequency 1 5 Hz 1 16 6 Select...

Page 96: ...1 1 Serial link mode AnSI 4 42 2 Serial link transmission speed 4 8 4 43 3 Serial link address 1 1 4 45 5 Station address 0 4 46 6 Fieldbus transmission speed 0 4 47 7 Fieldbus diagnostics 0 4 48 8 Co...

Page 97: ...Installation and commissioning DIGIDRIVE Variable speed drive R f 3218 GB 4 33 d 02 02 LEROY SOMER 97 Notes...

Page 98: ...Installation and commissioning DIGIDRIVE Variable speed drive 98 R f 3218 GB 4 33 d 02 02 LEROY SOMER Notes...

Page 99: ...Installation and commissioning DIGIDRIVE Variable speed drive R f 3218 GB 4 33 d 02 02 LEROY SOMER 99...

Page 100: ...MOTEURS LEROY SOMER 16015 ANGOUL ME CEDEX FRANCE RCS ANGOUL ME N B 671 820 223 S A au capital de 62 779 000 www leroy somer com...

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