9
INSTALLATION RECOMMENDATIONS
COMPABLOC 3000 Installation
3520 en - 2017.08 / w
en
1 - INSTALLATION
RECOMMENDATIONS
Installation must be performed by qualified personnel.
Allow sufficient room around the geared motor for plugs (or
vessel) accessibility:
- 200 mm: G1/4’’ plug for Cb 30 to 35.
- 500 mm: G3/4’’ dipstick for Cb 36 to 38.
H
1/4 H min.
Gearbox:
For the installation of Compabloc 3000 gearbox, follow the
“Recommendations” chapter in the general manual.
If the gearbox is fitted with a MU universal mounting with a stiff
coupling by key, we recommend the application of a lithium
paste (molykote TP42 or equal) on the motor shaft.
Motor:
For connection of the complete drive system (with brake),
follow the instructions of corresponding maintenance delivered
with the goods in the parcel.
1.1 -
Identification
The gearbox nameplate:
1- gearbox model and size;
2- operating position;
3- fixing type (S with foot, BS, BDn or BT…);
4- exact reduction;
- possible options;
5- serial number;
6- lubricant ;
7- backlash: Standard (DYNABLOC).
N
i
min
-1
MOTEURS
LEROY-SOMER
501088
Cb 3333 B3 S
MIN EP ISO VG 220
321 429 203 / 001
57,6
24,8
1
5
2 3
4
6
Moteurs LEROY-SOMER
DYNABLOC
Cb 3233 B5 BS
MIN EP ISO VG 220
N° 717757507 / 001
4
1
5
2
3
6 7
i : 26,9
min
-1
: 111,5
STD
321076
2 - MAINTENANCE
Control after commissioning (50 hours of operation).
Check tightening of fastening screws and belt tensioning if
applicable.
Preventive maintenance visit.
- Check regularly that the recommendations concerning
mechanical and electrical installation are still complied with.
- If the gearbox is fitted with a breather plug, make sure that the
vent hole of the plug is not obstructed.
- Inspect the seals.
- Clean the ventilation louvres of the motor.
- Lubricate the bearings of the motors fitted with grease
nipples.
- Control the air gap of brake motors.
Oil, seals, bearings.
6 months
Adjust oil level.
Inspect the seals.
3 years
(or 5 000 h)
Drain and refill mineral oil.
Change the seals.
Change the grease of regreasable
bearings.
5 years
(or 25 000 h)
Drain and refill synthetic oil.
Change the seals.
Change the grease of regreasable
bearings.
Grease nipple on AP Cb 34, 35.
- Replace the grease ISO VG 100, NLGI 2, after 12 000 h
(25°C; 1500 min
-1
)
Storage
period
< 1 year
AP can be commisioned
without regreasing.
>1 and <2 years Regrease before
commissioning.
2 to 5 years
Dismantle AP. Clean
it. Replace the grease
completely.
3 - LUBRICATION
For operation in ambiant temperature between -10°C and
+40°C, Compabloc Cb 3000 reducer is shipped, as standard,
with mineral Extreme Pressure oil: EP ISO VG 220.
From -30°C to +60°C: synthetic oil PAO ISO VG 150.
From -30°C to -10°C : synthetic oil PAO ISO VG 32.
From -30°C to +60°C and for use in the food industry: synthetic
oil PAO
H1
ISO VG 150.
You must use an oil of the recommended type.
Polyglycols lubricants cannot be mixed with mineral or
synthetic lubricants of a different type.
Oil capacities.
The oil capacities shown in table (see § 3.1, 3.2, 3.3) are
approximative: values and should be used only as reference
in determining how much oil to provide. The proper oil levels
can only be determined by:
- Cb 31 to 35:
plug:
filling the reducer to the level of the plug
(Cb 30 excepted)
;
- Cb 36 to 38:
dipstick: adjust oil level between the 2 marks
(up/down)
.
