Lenze MCS 09 Mounting And Switch-On Instructions Download Page 1

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Geared servo motors

g500-H / MCS helical geared servo motor

Mounting and switch-on instructions EN

Summary of Contents for MCS 09

Page 1: ...Geared servo motors g500 H MCS helical geared servo motor Mounting and switch on instructions EN...

Page 2: ......

Page 3: ...Storage 17 Mechanical installation 18 Important notes 18 Preparation 18 Installation 19 Mounting positions 19 Ventilation 20 Dimensions 24 Mounting 24 Electrical installation 25 Important notes 25 Pre...

Page 4: ...s and device protection 49 EMC data 49 Environmental conditions 50 Motor data 51 Rated data 51 Inverter power supply 400 V self ventilated motors 51 Inverter power supply 400 V forced ventilated motor...

Page 5: ...her with the complete documentation of the product For safety rated attachments observe the enclosed operating instructions of the manufacturer The document includes safety instructions which must be...

Page 6: ...er documentation with additional information Example EDKxxx see documentation EDKxxx Layout of the safety instructions DANGER Indicates an extremely hazardous situation Failure to comply with this ins...

Page 7: ...take responsibility for the suitability of the process and circuit proposals All work with and on the product may only be carried out by qualified personnel IEC 60364 and CENELEC HD 384 define the qua...

Page 8: ...state or when the motor is stopped Before working check whether all power terminals are deenergized Voltages may occur on the drive components e g capacitive caused by inverter supply Careful earthin...

Page 9: ...fied on the nameplate Excessive input speeds lead to increased temperatures Do not exceed the input speeds specified on the nameplate Avoid excessive lateral forces on the gearbox shaft Align the shaf...

Page 10: ...n specifications 5 9 Output torque geared motor t 11 1 AC DC fan voltage 7 1 Rated voltage motor voltage 11 2 Rated frequency 7 2 Rated current motor current 11 3 Electrical power input 7 3 Rated powe...

Page 11: ...olid shaft without featherkey G Housing type Foot mounting centering A Foot mounting B With centering C Flange mounting Without flange R Flange with through holes K Reinforced flange with through hole...

Page 12: ...n EnDat AM32 5V E EQI SinCos absolute value encoder multi turn EnDat AM2048 5V E EQN Digital safety absolute value encoder multi turn Hiperface DSL AM20 8V D2 EVM Resolver p 1 RS0 Safety resolver p 1...

Page 13: ...phase AC motors 1 Number of pole pairs for resolvers 2 3 4 Number of bits steps or increments per revolution 20 32 128 512 1024 2048 Supply voltage 5 V 8 V 15 V 24 V Interface or signal level Standar...

Page 14: ...nding on the mounting position Oil level check depending on the mounting position Oil drain plug depending on the mounting position Oil filler plug depending on the mounting position Ventilation Housi...

Page 15: ...the motor from the gearbox and must not be used for the complete geared motor CAUTION Danger from tipping or falling loads Standing beneath suspended loads is prohibited Use additional appropriate lif...

Page 16: ...Position of the eye bolt G50AH045 G50BH114 G50BH121 G50BH230 1 2 Thread M6 M8 M10 M12 M16 M20 M24 Load carrying capacity kg 80 140 230 340 700 1200 1800 Transport 16...

Page 17: ...not activate ventilation unit in order to prevent air exchange with the ambient air Treat damaged corrosion protection on shafts and bare surfaces subsequently Storage for more than one year up to two...

Page 18: ...positions 19 Preparation Protect shaft sealing rings from contact with solvents Remove protection covers from shafts Thoroughly remove anticorrosion agents from the shaft and from flange faces Draw t...

Page 19: ...ted to absorb the forces and torques generated during operation Ensure an unhindered ventilation For versions with a fan keep a minimum distance of 10 from the outside diameter of the fan cover in int...

Page 20: ...Gearboxes that are delivered with a ventilation unit are provided with a label Remove the transport locking device on the vent valve before initial commissioning Loosely enclosed vent valves must be...

Page 21: ...Mounting position M4 C Mounting position M5 F Mounting position M6 E Filling and ventilation Control Drain G50BH121 G50BH132 G50BH145 Mechanical installation Installation Ventilation 21...

Page 22: ...G50BH160 BH230 Mounting position M1 A Mounting position M2 D Mounting position M3 B Filling and ventilation Check Drain Mechanical installation Installation Ventilation 22...

Page 23: ...evel is required in the gearbox As a result of the reduced volume of air in the gearbox this may lead to oil escaping from the ventilation at higher input speeds The oil compensation reservoir increas...

Page 24: ...t mounting in a manner free from distortion Compensate minor inaccuracies by suitable flexible couplings Fastening Use screws with a minimum property class of 8 8 Observe prescribed tightening torques...

Page 25: ...e system or machine is responsible for adherence to the limits required in connection with EMC legislation Operation on an external inverter A max pulse voltage amplitude of Upk 1560 V at the motor te...

Page 26: ...erminal box itself must be sealed so that they are dust tight and waterproof The smallest air gaps between uncoated live parts and against earth must not fall below the following values Minimum requir...

Page 27: ...inding phase V1 L2 W1 L3 PE PE PE conductor Terminal box DC brake Contact Name Meaning BD1 Brake BD2 Brake Terminal box resolver Contact Name Meaning B1 Ref Transformer windings reference windings B2...

Page 28: ...Meaning B1 UB Supply B2 GND Mass B3 A Track A COS B4 A Track A inverse COS B5 B Track B SIN B6 B Track B inverse SIN B7 Daten EnDat interface data B8 Daten Data inverse EnDat interface B20 Takt EnDat...

Page 29: ...or assignment Standard connection Power and brake One Cable Technology OCT Power connection brake feedback and temperature monitoring Motor Connector Motor Connector Motor Connector Motor Connector MC...

Page 30: ...C 2 BD2 Brake DC AC 4 U Power phase U 5 V Power phase V 6 W Power phase W ICN M40 connector assignment 8 pole 1 2 W U V ICN M40 8 pole Contact Name Meaning U U Power phase U BD1 Holding brake BD2 Hold...

Page 31: ...ed 10 Schirm Encoder housing shield 11 Temperature monitoring PT1000 12 Temperature monitoring PT1000 ICN M23 connector assignment Incremental and SinCos absolute value encoder Hiperface 1 2 3 4 5 6 7...

Page 32: ...sensor 7 UB Supply 8 Takt EnDat interface cycle 9 Takt Inverse EnDat interface cycle 10 GND Mass 11 Schirm Encoder housing shield 12 B Track B 13 B Track B inverse SIN 14 Daten EnDat interface data 15...

Page 33: ...V ICN M23 Hybrid for One Cable Technology OCT with digital absolute value encoder Contact Name Meaning U U Power phase U V V Power phase V W W Power phase W PE PE PE A BD1 Holding brake B BD2 Holding...

Page 34: ...th digital absolute value encoder Contact Name Meaning U U Power phase U V V Power phase V W W Power phase W A BD1 Holding brake B BD2 Holding brake PE PE PE N Not assigned DSL1 VCC data DSL2 GND data...

Page 35: ...class due to incorrect mounting Malfunctions may occur ICN connector with screwed connection Do not remove O ring ICN connector with bayonet lock remove O ring and dispose of it 1 1 When connecting th...

Page 36: ...upplied and discharged Has the PE conductor been connected correctly Are the protective devices against overheating e g thermal sensor evaluation working Has the inverter been parameterized suitably f...

Page 37: ...on carry out inspections on a regular basis Pay special attention to Unusual noises Irregular running Increased vibration Loose fixing elements Condition of electrical cables Speed variations Deposits...

Page 38: ...of foreign bodies Brake The brakes are not accessible from the outside Maintenance work of the brake must only be carried out by Lenze Service personnel Feedback WARNING Functional safety Certain feed...

Page 39: ...rox 5 grams Annually Check vent valve Check whether air can pass through the breather element If it shows blockages replace it According to diagram at the latest as specified in the lubricant table Ch...

Page 40: ...Add 10 C 3 Determined the change interval from the diagram Position Of the drain plug 4Ventilation 20 C D B A 1000 100 60 10000 50000 70 80 90 110 A Oil sump temperature C C Synthetic oil CLP HC CLP...

Page 41: ...the displayed dipsticks Depending on the gearbox type and the mounting position M1 M6 make these according to the following templates The gearbox type and mounting position are indicated on the namep...

Page 42: ...Gearbox G50BH121 H145 Template Dipsticks for G50BH121 100 50 10 0 mm M2 M5 M6 M4 M3 M1 Maintenance Maintenance work 42...

Page 43: ...Template Dipsticks for G50BH132 100 50 10 0 mm M1 M3 M4 M2 M6 M5 Maintenance Maintenance work 43...

Page 44: ...ion of the dipstick in the template 3 Carefully pull out the dipstick and determine the lubricant level The lubricant level must be within the marked range of the dipstick 4 If the lubricant level is...

Page 45: ...ubricant NOTICE Change from standard lubricant CLP or CLP HC to food grade lubricant CLP USDA H1 The drain holes do not always allow complete draining of the gearbox A residual amount of the lubricant...

Page 46: ...roller bearing 30 C 70 C Lubcon Thermoplex 2TML 40 C 80 C Kl ber Asonic GHY 72 Biolubricant lubricant for forestry agriculture and water supply and distribution 40 C 50 C Fuchs Plantogel 0120S How to...

Page 47: ...operation of the drive system First check the possible causes of malfunction according to the 4Diagnostics and fault elimination 48 If the fault cannot be remedied using one of the measures listed pl...

Page 48: ...ns and material must be observed Machine shaft and hollow shaft bore not sufficiently degreased Wrong component part dimensions Fits roughnesses Yield point of machine shaft material is too low Re 300...

Page 49: ...entation China CEL mark EFUP mark Protection of persons and device protection Protection class EN IEC 60529 EN IEC 60034 5 IP54 Self ventilated MCS06 MCS19 Forced ventilated MCS12 MCS19 IP65 Self vent...

Page 50: ...0 C Operation without brake 3K3 15 40 C Operation without brake forced ventilated 3K3 20 40 C Operation without brake self ventilated Site altitude 0 1000 m amsl Without current derating 1000 4000 m a...

Page 51: ...current Irated A 2 40 1 30 2 50 1 50 2 90 1 60 Max current Imax A 10 8 5 40 10 5 5 30 11 8 5 90 Rated voltage Vrated V 135 225 180 320 190 325 Rated frequency frated Hz 400 270 400 270 400 270 Moment...

Page 52: ...2 50 6 90 Max current Imax A 20 0 10 0 30 0 40 0 15 0 64 0 Rated voltage Vrated V 210 320 230 190 330 180 Rated frequency frated Hz 400 270 400 400 250 340 Moment of inertia J kgcm 1 10 1 10 1 50 1 9...

Page 53: ...2 60 5 70 3 80 Max current Imax A 20 0 32 0 20 0 10 0 24 0 12 0 Rated voltage Vrated V 300 295 310 345 325 300 Rated frequency frated Hz 270 270 270 130 235 100 Moment of inertia J kgcm 1 90 2 80 4 00...

Page 54: ...50 11 9 6 60 Max current Imax A 56 0 28 0 33 0 16 5 51 5 25 8 Rated voltage Vrated V 300 330 295 305 295 325 Rated frequency frated Hz 270 130 240 100 215 100 Moment of inertia J kgcm 10 6 10 6 8 10...

Page 55: ...8 14 0 8 60 Max current Imax A 74 5 92 0 37 3 46 0 62 5 31 3 Rated voltage Vrated V 275 315 315 340 300 335 Rated frequency frated Hz 215 215 100 90 200 95 Moment of inertia J kgcm 23 4 34 7 23 4 34...

Page 56: ...18 5 19 0 12 3 14 3 Max current Imax A 89 6 120 44 8 60 0 Rated voltage Vrated V 300 320 330 330 Rated frequency frated Hz 200 200 95 90 Moment of inertia J kgcm 105 160 105 160 Efficiency 0 93 0 93 0...

Page 57: ...Irated A 7 50 4 10 11 7 6 70 5 60 3 00 Max current Imax A 24 0 12 0 57 0 28 0 20 0 10 0 Rated voltage Vrated V 320 310 295 300 300 330 Rated frequency frated Hz 225 90 260 110 235 110 Moment of inert...

Page 58: ...0 20 8 11 8 Max current Imax A 33 0 16 5 51 5 25 8 74 5 37 3 Rated voltage Vrated V 325 345 325 335 310 335 Rated frequency frated Hz 200 90 185 80 200 90 Moment of inertia J kgcm 8 10 8 10 14 2 14 2...

Page 59: ...11 3 31 0 29 5 Max current Imax A 92 0 46 0 62 5 31 3 89 6 120 Rated voltage Vrated V 325 330 320 320 315 315 Rated frequency frated Hz 175 70 190 80 190 190 Moment of inertia J kgcm 34 7 34 7 65 0 6...

Page 60: ...rrent Irated A 18 3 21 3 Max current Imax A 44 8 60 0 Rated voltage Vrated V 320 310 Rated frequency frated Hz 80 80 Moment of inertia J kgcm 105 160 Efficiency 0 89 0 9 Torque constant Kt0 150 C Nm A...

Page 61: ...ated A 4 00 2 50 3 40 2 90 3 60 2 90 Max current Imax A 18 5 10 8 16 5 10 5 16 0 11 8 Rated voltage Vrated V 85 125 125 165 150 175 Rated frequency frated Hz 400 270 400 270 400 270 Moment of inertia...

Page 62: ...00 6 80 Max current Imax A 39 0 20 0 52 5 57 0 30 0 40 0 Rated voltage Vrated V 110 165 125 145 160 160 Rated frequency frated Hz 400 270 400 400 250 270 Moment of inertia J kgcm 1 10 1 10 1 50 1 90 1...

Page 63: ...0 5 20 10 5 Max current Imax A 64 0 24 0 57 0 40 0 20 0 39 0 Rated voltage Vrated V 145 158 165 155 175 165 Rated frequency frated Hz 270 100 130 270 130 200 Moment of inertia J kgcm 2 80 7 30 10 6 4...

Page 64: ...with the recycling triangle Example 21 other cardboard REACH Lenze products are subject to REGULATION EC No 1907 2006 REACH Regulation UKCA S I 2008 2852 The REACH Enforcement Regulations 2008 When u...

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Page 68: ...Lenze SE Postfach 101352 31763 Hameln Hans Lenze Stra e 1 31855 Aerzen GERMANY Hannover HRB 204803 Phone 49 5154 82 0 Fax 49 5154 82 2800 sales de lenze com www Lenze com 03 2022 1 0 www Lenze com...

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