Lenze i510 protec Mounting And Switch-On Instructions Download Page 6

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WARNING!

Read this documentation carefully before starting any work.

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Please observe the safety instructions!

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Page 1: ...0 37 kW 5 5 kW 0 5 hp 7 5 hp Single phase mains connection 120 V Single phase mains connection 230 240 V Three phase mains connection 230 240 V Three phase mains connection 400 V Three phase mains con...

Page 2: ......

Page 3: ...ns and conventions 7 Safety instructions 8 Basic safety instructions 8 Application as directed 9 Foreseeable misuse 9 Residual hazards 10 Product information 12 Features 12 Identification of the produ...

Page 4: ...29 Terminal data 29 Fusing data 29 3 phase mains connection 230 240 V 30 Connection diagrams 30 Terminal data 31 Fusing data 31 3 phase mains connection 230 240 V Light Duty 32 Connection diagrams 32...

Page 5: ...persons and device protection 47 EMC data 47 Motor connection 48 Environmental conditions 48 Electrical supply conditions 48 1 phase mains connection 120 V 49 Rated data 49 1 phase mains connection 2...

Page 6: ...oduct More information For certain tasks information is available in other media Medium Contents topics Engineering Tools For commissioning AKB articles Additional technical information for users in t...

Page 7: ...er documentation with additional information Example EDKxxx see documentation EDKxxx Layout of the safety instructions DANGER Indicates an extremely hazardous situation Failure to comply with this ins...

Page 8: ...ated without required covers Connect disconnect all pluggable terminals only in de energized condition Only remove the product from the installation in the de energized state Personnel Only qualified...

Page 9: ...e product meets the protection requirements of 2014 35 EU Low Voltage Directive The product is not a machine in terms of 2006 42 EU Machinery Directive Commissioning or starting the operation as direc...

Page 10: ...voltage for the time given next to the symbol Electrostatic sensitive devices Before working on the product the staff must ensure to be free of electrostatic charge High leakage current Carry out fixe...

Page 11: ...re is a short circuit of two power transistors a residual movement of up to 180 number of pole pairs can occur at the motor e g 4 pole motor residual movement max 180 2 90 Safety instructions Residual...

Page 12: ...nostic module Shield connection control cable Mains connection Motor connection CANopen or Modbus RTU Standard I O Cable inlet Cable gland shield connection for motor cable Keypad WLAN module or USB m...

Page 13: ...V A 1 N PE AC 230 240 V B 3 PE AC 230 240 V C 1 N PE AC 230 240 V 3 PE AC 230 240 V D 3 PE AC 400 V 3 PE AC 480 V F Product variant Standard 0 Integrated functional safety Without safety function 0 De...

Page 14: ...Dimensions The specified installation clearances are minimum dimensions to ensure a sufficient air circulation for cooling purposes They do not consider the bend radiuses of the connecting cables Mec...

Page 15: ...to 0 37 kW I51AP137A 3 I51AP137D 3 0 75 kW I51AP175A 3 I51AP175D 3 I51AP175F 3 1 1 kW I51AP211D 3 I51AP211F 3 1 5 kW I51AP215D 3 I51AP215F 3 2 2 kW I51AP222F 3 Weight 1 4 kg 1 4 kg 1 5 kg 1 4 kg 1 5...

Page 16: ...pply to 0 5 HP I51AP137A 3 I51AP137D 3 1 HP I51AP175A 3 I51AP175D 3 I51AP175F 3 1 5 HP I51AP211D 3 I51AP211F 3 2 HP I51AP215D 3 I51AP215F 3 3 HP I51AP222F 3 Weight 3 1 lb 3 1 lb 3 3 lb 3 1 lb 3 3 lb M...

Page 17: ...kW 5 5 kW The dimensions in mm apply to 2 2 kW I51AP222D 3 3 kW I51AP230C 3 I51AP230F 3 4 kW I51AP240C 3 I51AP240F 3 5 5 kW I51AP255F 3 Weight 1 5 kg 1 6 kg 1 6 kg Mechanical installation Dimensions...

Page 18: ...HP 7 5 HP The dimensions in inch apply to 3 HP I51AP222D 3 4 HP I51AP230C 3 I51AP230F 3 5 HP I51AP240C 3 I51AP240F 3 7 5 HP I51AP255F 3 Weight 3 3 lb 3 5 lb 3 5 lb Mechanical installation Dimensions 1...

Page 19: ...ixed installation The PE connection must comply with the standards PE conductor diameter 10 mm2 or use a double PE conductor WARNING Dangerous electrical voltage Device error causes an overvoltage in...

Page 20: ...ted 1 2 Remove cover 1 Press a screwdriver into the housing slot on the bottom of the device 2 Remove cover The terminals are exposed for wiring Mount cover 1 Mount the housing cover by carefully pres...

Page 21: ...not have an integrated RFI filter in the AC mains supply In order to meet the EMC requirements according to EN 61800 3 an external EMC filter according to IEC EN 60939 must be used The user must veri...

Page 22: ...ed in SCCR tables below Marquage UL Convient pour l utilisation sur une installation avec un groupe de moteurs ou sur un circuit capable de fournir au maximum une valeur de courant efficace sym trique...

Page 23: ...ings the nearest standard ratings less than the calculated value shall apply Inverter Standard Fuses UL248 Circuit Breaker UL489 Mains Rated power SCCR Max rated current Class SCCR Max rated current k...

Page 24: ...1k 10k 0 10 V S1 DI3 DI4 100 mA 4 4k 24 V 10 V 4 4k 4 4k 4 4k 4 4k 10 mA Standard I O GND 1 DO 1 DI 2 DI 3 DI 4 DI 5 DI 24E GND 1 AI 2 AI 10V GND 1 AO 24V 24E X3 X105 U V W M 3 J J X100 L1 L2 N L3 F1...

Page 25: ...1 N PE 90 V 132 V AC 45 Hz 65 Hz F1 Q1 PE N 1 N PE 90 V 132 V AC L1 X100 L1 L2 N L3 X100 L1 L2 N L3 1 N PE 90 V 132 V AC 45 Hz 65 Hz F1 Q1 PE N L3 L2 3 N PE AC 190 V 208 V L1 Electrical installation...

Page 26: ...ghtening torque lb in 18 Required tool Torx key 20 Rated power Prated kW 0 37 0 75 Connection description Motor connection Connection X105 Connection type Pluggable Max cable cross section mm 4 Max ca...

Page 27: ...F2 Q1 2 PE 170 V 264 V AC 45 Hz 65 Hz PE N L2 2 N PE 208 V 240 V AC L1 X100 L1 L2 N L3 2 PE 170 V 264 V AC 45 Hz 65 Hz F1 F2 Q1 PE N L3 L2 3 N PE 208 V 240 V AC L1 X100 L1 L2 N L3 Electrical installat...

Page 28: ...ower Prated kW 0 37 1 5 2 2 Connection description Motor connection Connection X105 Connection type Pluggable Max cable cross section mm 4 6 Max cable cross section AWG 10 10 Stripping length mm 8 8 S...

Page 29: ...allations 4Fusing data 23 Inverter Fuse Circuit breaker RCD Characteristic Max rated current Characteristic Max rated current Type A A mA I51AP137D gG gL gRL 40 B 32 30 Typ B I51AP175D gG gL gRL 40 B...

Page 30: ...s connection 230 240 V Connection diagrams X100 L1 L2 N L3 3 PE 195 V 264 V AC 45 Hz 65 Hz F1 F3 Q1 PE N L3 L2 3 N PE 208 V 240 V AC Electrical installation Mains connection 3 phase mains connection 2...

Page 31: ...on description Motor connection Connection X105 Connection type Pluggable Max cable cross section mm 4 6 Max cable cross section AWG 10 10 Stripping length mm 8 8 Stripping length in 0 3 0 3 Tightenin...

Page 32: ...se Circuit breaker RCD Characteristic Max rated current Characteristic Max rated current Type A A mA I51AP137D gG gL gRL 40 B 32 30 Typ B I51AP175D gG gL gRL 40 B 32 30 Typ B I51AP211D gG gL gRL 40 B...

Page 33: ...e mains connection 400 V Connection diagrams F1 F3 Q1 X100 L1 L2 N L3 PE N L3 L2 L1 3 N PE AC 400 V 3 PE AC 340 V 528 V 45 Hz 65 Hz Electrical installation Mains connection 3 phase mains connection 40...

Page 34: ...ction description Motor connection Connection X105 Connection type Pluggable Max cable cross section mm 4 6 Max cable cross section AWG 10 10 Stripping length mm 8 8 Stripping length in 0 3 0 3 Tighte...

Page 35: ...se Circuit breaker RCD Characteristic Max rated current Characteristic Max rated current Type A A mA I51AP175F gG gL gRL 32 B 32 30 Typ B I51AP211F gG gL gRL 32 B 32 30 Typ B I51AP215F gG gL gRL 32 B...

Page 36: ...e mains connection 480 V Connection diagrams F1 F3 Q1 X100 L1 L2 N L3 PE N L3 L2 L1 3 N PE AC 480 V 3 PE AC 340 V 528 V 45 Hz 65 Hz Electrical installation Mains connection 3 phase mains connection 48...

Page 37: ...ction description Motor connection Connection X105 Connection type Pluggable Max cable cross section mm 4 6 Max cable cross section AWG 10 10 Stripping length mm 8 8 Stripping length in 0 3 0 3 Tighte...

Page 38: ...se Circuit breaker RCD Characteristic Max rated current Characteristic Max rated current Type A A mA I51AP175F gG gL gRL 32 B 32 30 Typ B I51AP211F gG gL gRL 32 B 32 30 Typ B I51AP215F gG gL gRL 32 B...

Page 39: ...d X9 are located on the inside of the cover Connection description Control terminals Relay output Connection X3 X9 Connection type Non pluggable Non pluggable Max cable cross section mm 1 5 1 5 Max ca...

Page 40: ...A2 A3 An X216 X216 X216 X216 120 120 CG COM CL TA CH TB CG COM CL TA CH TB CG COM CL TA CH TB CG COM CL TA CH TB Connection description CANopen Connection X216 Connection type Non pluggable Max cable...

Page 41: ...An X216 X216 X216 X216 120 120 CG COM CL TA CH TB CG COM CL TA CH TB CG COM CL TA CH TB CG COM CL TA CH TB Connection description Modbus RTU Connection X216 Connection type Non pluggable Max cable cro...

Page 42: ...d earth faults The motor circuit configuration star delta must be adapted to the inverter output voltage The motor must be connected in phase direction of rotation The emergency off function of the ov...

Page 43: ...ctivate frequency preset 1 20 Hz as speed setpoint X3 DI4 HIGH The drive rotates with 20 Hz 3 Optional Activate reversal a X3 DI3 HIGH The drive rotates at 20 Hz in the opposite direction b Deactivate...

Page 44: ...splay KSTOP Shortly Operating mode Change to parameterisation mode More than 3 s None anytime possible Save parameter settings in the user memory of the memory module Shortly During operation Scroll t...

Page 45: ...OP to STOP Shortly No Jog operation Stop motor Display KSTOP Shortly Parameterisation mode Navigate to one level below Group level Parameter level SUB parameter level Editing mode Editing mode Exit ed...

Page 46: ...tion code Password password LED status display RDY LED blue ERR LED red Status meaning Off Off Supply voltage not available On On Initialisation in progress inverter is being started Blinks 1 Hz Off S...

Page 47: ...61800 5 1 II 2000 m NN III 0 2000 m NN Insulation of control circuits EN 61800 5 1 Safe mains isolation double reinforced insulation Leakage current AC EN 61800 5 1 3 5 mA Please observe regulations...

Page 48: ...3 3 3K3 30 55 C Operation at a switching frequency of 2 or 4 kHz Above 45 C reduce rated output current by 2 5 C Operation at a switching frequency of 8 12 or 16 kHz Above 40 C reduce rated output cur...

Page 49: ...t without mains choke A 9 6 16 8 with mains choke A Apparent output power kVA 0 9 1 6 Rated output current 2 kHz A 2 4 4 2 4 kHz A 2 4 4 2 8 kHz A 2 4 4 2 12 kHz A 2 2 3 8 16 kHz A 1 6 2 8 Power loss...

Page 50: ...2 5 with mains choke A Apparent output power kVA 0 9 1 6 2 3 2 6 3 6 Rated output current 2 kHz A 2 4 4 2 6 7 9 6 4 kHz A 2 4 4 2 6 7 9 6 8 kHz A 2 4 4 2 6 7 9 6 12 kHz A 2 2 3 8 5 4 6 3 8 6 16 kHz A...

Page 51: ...mains choke A 6 9 12 17 1 20 27 4 with mains choke A Apparent output power kVA 1 2 2 2 2 6 3 6 4 9 Rated output current 2 kHz A 2 9 5 7 2 8 4 11 5 4 kHz A 2 9 5 7 2 8 4 11 5 Power loss 2 kHz W 30 38 4...

Page 52: ...utput power kVA 0 9 1 6 2 3 2 6 3 6 4 5 6 2 Rated output current 2 kHz A 2 4 4 2 6 7 9 6 12 16 5 4 kHz A 2 4 4 2 6 7 9 6 12 16 5 8 kHz A 2 4 4 2 6 7 9 6 12 16 5 12 kHz A 2 2 3 8 5 4 6 3 8 6 10 8 14 9...

Page 53: ...7 9 4 11 4 16 4 17 3 23 8 with mains choke A Apparent output power kVA 1 2 2 2 2 6 3 6 4 9 6 2 8 7 Rated output current 2 kHz A 2 9 5 7 2 8 4 11 5 14 4 19 8 4 kHz A 2 9 5 7 2 8 4 11 5 14 4 19 8 Power...

Page 54: ...wer kVA 1 6 2 1 2 6 3 8 4 9 6 4 8 7 Rated output current 2 kHz A 2 4 3 2 3 9 5 6 7 3 9 5 13 4 kHz A 2 4 3 2 3 9 5 6 7 3 9 5 13 8 kHz A 2 4 3 2 3 9 5 6 7 3 9 5 13 12 kHz A 1 9 2 9 3 5 5 5 8 7 6 10 4 16...

Page 55: ...1 8 7 10 3 14 18 3 with mains choke A Apparent output power kVA 2 1 2 6 3 6 4 9 6 4 8 7 11 Rated output current 2 kHz A 2 9 3 8 4 7 6 7 8 8 11 9 15 6 4 kHz A 2 9 3 8 4 7 6 7 8 8 11 9 15 6 Power loss...

Page 56: ...power kVA 1 7 2 4 2 8 3 9 5 1 6 6 8 9 Rated output current 2 kHz A 2 1 3 3 5 4 8 6 3 8 2 11 4 kHz A 2 1 3 3 5 4 8 6 3 8 2 11 8 kHz A 2 1 3 3 5 4 8 6 3 8 2 11 12 kHz A 1 7 2 7 3 2 4 3 5 6 6 8 8 16 kHz...

Page 57: ...5 1 7 3 8 6 11 2 15 3 with mains choke A Apparent output power kVA 2 4 2 8 3 9 5 1 6 6 8 9 11 3 Rated output current 2 kHz A 2 5 3 6 4 2 5 8 7 6 9 8 13 2 4 kHz A 2 5 3 6 4 2 5 8 7 6 9 8 13 2 Power los...

Page 58: ...U Directive 94 62 EC on packaging and packaging waste Packaging Directive The required waste disposal route is shown by material specific labeling with the recycling triangle Example 21 Miscellaneous...

Page 59: ...GERMANY Hannover HRB 204803 Phone 49 5154 82 0 Fax 49 5154 82 2800 sales de lenze com www Lenze com Lenze Americas Repair 630 Douglas Street Uxbridge MA 01569 UNITED STATES 1 508 278 9100 1 800 217 9...

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