Lenze E931E Series Hardware Manual Download Page 22

Electrical installation

Installation according to EMC (installation of a CE−typical drive system)

5

 22

GHB 13.0001−EN  EN  3.0

Principle circuit diagram

 

Note!

The described terminal assignment complies with the delivery status. You can
alter the terminal assignment via the operating software.

 

Software Manual 931 E)

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

PE

5

-BR

4

+BR

1

U

7

2

V

3

W

PE

K10

K11

L1

N
PE

1/PE AC 230 V

F1

F2

R

931E

X5

X3

X2

GND

DOUT 0

DIN 4

DIN 5

DIN 6

DIN 7

DIN 8

S1

S2

S3

S4

S5

S6

DIN 9

+AIN 0

+AMON 0

+AMON 1

+AIN 1

-AIN 0

-AIN 1

DOUT 1

DOUT 2

X4.1

X4.2

1

UL

2

UL

3

BR

4

24V

5

24V

6

GND

7

GND

M

3~

KTY

X7

X8

X10

~

~

=

=

24 V DC

24 ... 48 V DC

GND

ZZZ

470

470

560

560

RB

PES

PES

PES

PES

PES

PES

PE

  931E_009

Fig. 3

Basic circuit diagram: installation according to EMC

F1, F2 primary−side fusing of the power supply units, consider the rules of conductor protection
RB

external brake resistor

PES

large−surface connection of the shield to PE
minimum wiring required for operation

S1 =

reversal of rotation direction

S2 =

jog value selection

S3 =

quick stop

S4 =

limit switch 1

S5 =

limit switch 2

S6 =

controller enable

efesotomasyon.com - Lenze

Summary of Contents for E931E Series

Page 1: ...GHB 13 0001 EN 88 88 Hardware Manual E931Ex Servo inverters for extra low voltages efesotomasyon com Lenze...

Page 2: ...Please read these instructions before you start working Follow the enclosed safety instructions efesotomasyon com Lenze...

Page 3: ...Overview 931E 002 iso efesotomasyon com Lenze...

Page 4: ...e power range 1 up to 600 W Design E built in unit for IP 20 control cabinet Communication C P CAN bus integrated PROFIBUS integrated Voltage class K design for low voltage Options 1 with digital inpu...

Page 5: ...rd off No voltage Power Yellow on The power section is enabled the motor is supplied with voltage The drive works with the set control off The drive does not work the output stage is inactive Error Re...

Page 6: ...ds area under http www Lenze com 2007 Lenze GmbH Co KG Kleinantriebe Hans Lenze Stra e 1 D 32699 Extertal No part of this documentation may be reproduced or made accessible to third parties without wr...

Page 7: ...4 Mechanical installation 18 4 1 Important notes 18 4 2 Dimensions 19 4 3 Mounting clearance 19 5 Electrical installation 20 5 1 Important notes 20 5 2 Installation according to EMC installation of a...

Page 8: ...he drive 38 7 2 Error message 39 8 Accessories 42 8 1 System cables and plugs 42 8 2 Power supply units 43 8 3 Memory cards 43 8 4 Motors for 931E servo inverters 44 8 4 1 General data and operating c...

Page 9: ...on the possible applications The parameter setting is clarified by examples In case of doubt the supplied mounting instructions always apply Finding information Via the contents and index you quickly...

Page 10: ...be used as domestic appliances but only for industrial purposes Drive systems with 931E servo inverters l comply with the EMC Directive if they are installed according to the guidelines of CE typical...

Page 11: ...mation skilled personnel are persons who are familiar with the installation mounting commissioning and operation of the product and who have the necessary qualifications for their occupation Applicati...

Page 12: ...nets to comply with the limit values for radio interferences valid at the site of installation The housings must enable an EMC compliant installation Make sure in particular that e g the control cabin...

Page 13: ...ow voltage applications current carrying parts can be strongly heated Device protection Connect or disconnect all pluggable terminals in a deenergised state only A cyclic connection and disconnection...

Page 14: ...dangerous electrical voltage Reference to an imminent danger that may result in death or serious personal injury if the corresponding measures are not taken Danger Danger of personal injury through a...

Page 15: ...C reduce the power by 20 W C Permissible installation height 0 1000 m amsl above 1000 m amsl reduce the rated output current by 5 1000 m Mounting position Vertical Installation clearances above below...

Page 16: ...frequency 0 200 Hz Control voltage 1 24 V DC 20 Control current min 0 25 A control section only max 1 5 A all outputs connected Brake chopper switching threshold On approx 63 V DC Off approx 60 V DC O...

Page 17: ...cable length per bus segment 1200 m dependent on baud rate and cable type used Bus connection RJ45 3 3 2 Controller with PROFIBUS Area Values Communication profile DIN 19245 part 1 and part 3 PROFIBU...

Page 18: ...n a control cabinet Ensure unimpeded ventilation of cooling air and outlet of exhaust air Allow a free space of 100 mm at the top and at the bottom If possible the rear panel of the drive controller s...

Page 19: ...echanical installation Dimensions 4 19 GHB 13 0001 EN EN 3 0 4 2 Dimensions 931E 006 iso Fig 1 Drive dimensions 4 3 Mounting clearance 931E 007 iso Fig 2 Installation clearances efesotomasyon com Lenz...

Page 20: ...ult in a destruction of the internal electronic circuit A false polarity of the DC supply can bring about the destruction of the drive Before switching the drive on ensure that the polarity of the DC...

Page 21: ...ed close to the controller these devices may be electromagnetically disturbed by the controllers Design Contact drive controller extensively to the grounded mounting plate Mounting plates with conduct...

Page 22: ...DIN 7 DIN 8 S1 S2 S3 S4 S5 S6 DIN 9 AIN 0 AMON 0 AMON 1 AIN 1 AIN 0 AIN 1 DOUT 1 DOUT 2 X4 1 X4 2 1 UL 2 UL 3 BR 4 24V 5 24V 6 GND 7 GND M 3 KTY X7 X8 X10 24 V DC 24 48 V DC GND Z Z Z 470 470 560 560...

Page 23: ...e control voltage 24 V DC and the supply voltage 24 V DC 48 V DC If the power unit is also operated with 24 V DC you can use a common 24 V DC power supply unit under the following conditions The 24 V...

Page 24: ...s Terminal data Max conductor cross section Tightening torque Screw drive Cable mm2 AWG Nm lb in Flexible 7 mm 2 5 12 0 5 0 6 4 4 5 3 Slot 0 6 x 3 5 With wire end ferrule External brake resistors Stop...

Page 25: ...damental wave in case of overload for 2 s up to 32 Aeff approx 0 V 27 Veff 2 V 0 V 13 Aeff 3 W 0 Hz 200 Hz 4 BR Brake 24V DC 5 BR 0 V Terminal data Max conductor cross section Tightening torque Screw...

Page 26: ...quantities current speed etc Output signal 0 V 10 V max 2 mA 6 AMON1 7 GND Reference potential for pin 1 6 pin 8 16 8 DIN4 Digital input 4 Rated voltage 24V DC 9 DIN5 Digital input 5 Voltage range 0...

Page 27: ...b D socket Monitoring Monitoring of the resolver and resolver cable with regard to open circuit Positioning resolution 16 bit Encoder detection resolution 12 Bit Connectable resolvers 2 pole U 10 V f...

Page 28: ...equency Max 100 kHz Current consumption per channel 6 mA Supply of the incremental encoder l Via X8 4 VCC DC 5 V X8 5 GND l Max current consumption at X8 4 200 mA Encoder with number of increments 128...

Page 29: ...arallel connection maximally three slave drives can be connected l By LOW level PIN 8 enable indicates the initialisation of the master drive e g when the mains has been switched off in the meantime T...

Page 30: ...0 500 kBaud Stop For the termination of the bus system an external 120 W terminating resistor is required Connection plan X4 1 X4 2 931E 001 iso Fig 7 Connection of CAN bus X4 1 X4 2 Pin no Meaning Co...

Page 31: ...TS Request to send received transmitted data no differential signal 5 M5V2 Data reference potential ground to 5V 6 P5V2 5 V DC 30 mA bus termination 7 8 RxD TxD N Data line A received transmitted data...

Page 32: ...Are all plugs secured with the bolted connections specified for this purpose Are all bolted connections tightened Are control voltage and power supply connected with the right polarity Are the output...

Page 33: ...Software Manual 931 E Tip The windows to the individual menu items in the Small Drive Control SDC parameterisation software remain open after you have entered and adopted changes Close the windows whe...

Page 34: ...issioned in the window Initial commissioning Ignore the error messages which are displayed due to the power supply that is not yet existent 5 Select the connected motor in the Parameters Drive paramet...

Page 35: ...als in the Parameters I Os Analog inputs menu Here you assign the setpoint quantity to the voltage level By means of the offset you can adjust the potentiometer By means of the slide control safe null...

Page 36: ...evaluate the analog setpoint The function of the digital inputs can be displayed under the menu item Function overview Check the right function here The 931E Software Manual decribes how you configure...

Page 37: ...ontroller parameters Speed controller menu Note If you have selected a Lenze servo motor from the motor data base the current controller parameters are already optimised If required the parameters hav...

Page 38: ...motor is supplied with voltage The drive works with the set control off The drive does not work the output stage is inactive Error Red off No fault blinking Internal drive error 1 After the cause of t...

Page 39: ...to the angle encoder system Communication error Initialisation error Check sum error of the parameters Some responses to failures can be set within the SDC parameterisation software Possible response...

Page 40: ...e e g reduce acceleration and braking ramps 931E Software Manual l Amplify following error window increase switch in delay 931E Software Manual 8x Resolver or SINCOS encoder error as the case may be d...

Page 41: ...ting 931E Software Manual l Check resolver adjustment 931E Software Manual l Reduce load torque of the motor 3x Overtemperature motor l Check whether the motor cooling via the motor housing is prevent...

Page 42: ...5 13011101 Resolver feedback Connection on the servo inverter Length m Connection on the motor Order number X7 Sub D plug 9 pole 2 5 M23 socket 12 pole 13009635 5 13011242 Absolute value encoder feed...

Page 43: ...320 V 0 575 V 0 45 Hz 0 65 Hz 0 Approx 3 0 36 A AC 400 V Approx 3 0 34 A AC 480 V EZV1200 001 10 A Approx 3 0 63 A AC 400 V Approx 3 0 57 A AC 480 V EZV2400 001 20 A Approx 3 1 1 A AC 400 V Approx 3 1...

Page 44: ...40 C Type of protection IP54 in accordance with DIN EN60034 5 Connection System connector Temperature monitoring KTY 110 Speed feedback Pancake resolver size 15 Absolute value encoder 8 4 2 Rated dat...

Page 45: ...IEC56 B14 C80 Shaft end IEC 72 9 x 20 9 x 20 11 x 20 Locating bearing at the output end 6000 6000 6000 Floating bearing 6000 6000 6000 Max radial force Fr top of pivot N 250 250 300 Max radial force F...

Page 46: ...connection at X8 28 Initial switch on 33 Installation PROFIBUS 31 Installation electrical 20 Installation mechanical 18 L Labelling controller 10 Legal regulations 10 Liability 10 M Manufacturer 10 Me...

Page 47: ...Stra e 1 D 32699 Extertal Germany GHB 13 0001 EN EN 3 0 12 2007 TD35 49 0 51 54 82 0 Service 00 80 00 24 4 68 77 24 h helpline Service 49 0 51 54 82 1112 E Mail Lenze Lenze de Internet www Lenze com 1...

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