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NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.

LENNOX HEARTH PRODUCTS  •  MERIT

®

 PLUS DIRECT VENT GAS FIREPLACES (MPD33/35/40/45)  •  INSTALLATION INSTRUCTIONS

Test gauge connections are provided on the 

front of the millivolt and electronic gas control 

valve (identified IN for the inlet and OUT for the 

manifold side).  The control valves have a 3/8" 

(10mm) NPT thread inlet and outlet side of the 

valve (refer to 

Figures 1 and 2)

.

Propane tanks are at pressures that will cause 

damage to valve components.  Verify that the 

tanks have step down regulators to reduce the 

pressure to safe levels.

Gas Valve diagrams

See 

Figure 1

 for Millivolt models and 

Figure 2 

For Electronic Models.

These appliances must not be connected to a 

chimney or flue serving a separate solid fuel 

burning appliance.

Orifice Sizes -  Sea Level to High Altitude

(All Models)

These appliances are tested and approved for 

installation at elevations of 0-4500 feet (0-1372 

meters) above sea level using the standard burner 

orifice sizes (marked with an "*" in 

Table 4 )

.  

Manifold Gas Supply Pressure

(all models)

Fuel #

Low

High

Natural 

Gas

(Lo) 1.6" WC

(0.40 kPa)

(Hi) 3.5" WC

(0.87 kPa)

Propane (Lo) 6.3" WC

(1.57 kPa)

(Hi) 10.0" WC

(2.49 kPa)

Table 3

These appliances must be isolated from the 

gas supply piping system (by closing their 

individual manual shut-off valve) during any 

pressure  testing  of  the  gas  supply  piping 

system  at  test  pressures  equal  to  or  less 

than 1/2 psig (3.5 kPa).

These appliances and their individual shut-off 

valves must be disconnected from the gas 

supply piping system during any pressure 

testing of that system at pressures greater 

than 1/2 psig (3.5 kPa).

For elevations above 4500 feet, contact your 

gas supplier or qualified service technician. 

deration  -  At  higher  elevations,  the  amount 

of BTU fuel value delivered must be reduced 

by either using gas that has been derated by 

the gas company or by changing the burner 

orifice  to  a  smaller  size  as  regulated  by  the 

local authorities having jurisdiction and by the 

(USA) National Fuel Gas Code NFPA 54/ANSI 

Z223.1 - latest edition or, in Canada, the CAN/

CSA-B149.1 codes - latest edition.

Install the appliance according to the regulations 

of the local authorities having jurisdiction and, 

in the USA, the National Fuel Gas Code NFPA 

54 / ANSI Z223.1 - latest edition or, in Canada, 

the CAN/CSA-B149.1 - latest edition.

Flame breadth, height and width will dimenish 

4% for every 1,000 feet of altitude.

REQUIREMENTS FOR THE COMMON-

WEALTH OF MASSACHUSETTS

These fireplaces are approved for installation in 

the US state of Massachusetts if the following 

additional requirements are met:

•  Install  this  appliance  in  accordance  with 

Massachusetts Rules and Regulations 248 

C.M.R. 

•  Installation and repair must be done by a 

plumber or gas fitter licensed in the Com-

monwealth of Massachusetts.

•  The flexible gas line connector used shall 

not exceed 36 inches (92 centimeters) in 

length.

•  The individual manual shut-off must be a 

T-handle type valve.

Massachusetts Horizontal Vent Requirements 

In the Commonwealth of Massachusetts, hori-

zontal terminations installed less than seven 

(7) feet above the finished grade must comply 

with the following additional requirements:

•  A  hard  wired  carbon  monoxide  detector 

with an alarm and battery back-up must be 

installed  on  the  floor  level  where  the  gas 

fireplace is installed.  The carbon monoxide 

detector must comply with NFPA 720, be 

ANSI/UL 2034 listed and be ISA certified.

•  A metal or plastic identification plate must 

be permanently mounted to the exterior of 

the building at a minimum height of eight (8) 

feet above grade and be directly in line with 

the horizontal termination.  The sign must 

read, in print size no less than one-half (1/2) 

inch in size, GAS VENT DIRECTLY BELOW.  

KEEP CLEAR OF ALL OBSTRUCTIONS.

NEW YORK CITY, NEW YORK (MEA)

Installation  of  these  fireplaces  are  approved 

for installation in New York City in the US state 

of New York.

Inlet Gas Supply Pressure 

(all models)

Fuel #

Minimum

Maximum

Natural Gas

4.5" WC

(1.12 kPa)

10.5" WC

(2.61 kPa)

Propane

11.0" WC

(2.74 kPa)

13.0" WC

(3.23 kPa)

Table 2

Gas Pressure - All Models

Tables 2 and 3

 show the appliances' inlet and 

manifold gas pressure requirements:

Figure 2: Honeywell Electronic Gas Valve

ON/OFF Switch

Manifold Pressure Port

OFF

IN

P

S

I

ON

CONTROL

IG

N

IT

ER

Inlet

Pressure

Port

Electronic

Gas Control

Valve

H I

LO

W

HT

PT

HT

PT

PILO

T

PI

LO

T

ON

it

OFF

IN

OUT

HI/LO Variable

Flame Height

Adjustment

Figure 1: SIT Millivolt  Gas Valve

Manifold Pressure Tap

Inlet Pressure Tap

Pilot Adjustment

Screw

Main Gas Control Knob

OFF/PILOT/ON

Burner Orifice Sizes 

Elevation 0-4500 feet ( 0-1372 meters)

Model

Series

Nat.Gas

drill size (inches)

Propane

drill size (inches)

 MPdT-3328

 MPdR-3328

#45 (0.0820")*

39L66•

0.048 inch

99K78•

  MPd-3530

#44 (0.0860")*

60j80•

#55 (0.0520")*

19L52•

  MPd-4035

#37 (0.1040")*

24M10•

0.063 inch

21L01•

  MPd-4540

#36 (0.1065")*

18L40•

#52 (0.0635")*

37G00•

Table 4

* Standard size installed at factory

•  Part /Cat. Number

Summary of Contents for Merit Plus MPD-3530CNE-B

Page 1: ...these instructions is not followed exactly a fire or explosion may result causing property damage personal injury or death WARNING AVERTISSEMENT AVISO HOT GLASS WILL CAUSE BURNS DO NOT TOUCH GLASS UN...

Page 2: ...eplace and Framing Specifications 11 Step 2 Routing Gas Line 12 Step 3 Preparing Appliance Vent Collar 13 Step 4 Installing Vent System 13 Vertical Termination Systems 14 Vent Section Length Chart 14...

Page 3: ...h from fire burns explosion or carbon monoxide poisoning Onlytrimkit s suppliedbythemanufacturer shall be used in the installation of this ap pliance Seules les trousses de garniture fournies parlefab...

Page 4: ...h will dimenish 4 for every 1 000 feet of altitude REQUIREMENTS FOR THE COMMON WEALTH OF MASSACHUSETTS Thesefireplacesareapprovedforinstallationin the US state of Massachusetts if the following additi...

Page 5: ...te outside chase cavity between studs and under floor on which appliance rests if floor is above ground level Gas line holes and other open ings should be caulked or stuffed with unfaced fiberglass in...

Page 6: ...ef NFPA 54 ANSI Z223 1 Roof Pitch H ft H m Flat to 6 12 1 0 0 3 6 12 to 7 12 1 25 0 38 7 12 to 8 12 1 5 0 46 8 12 to 9 12 2 0 0 61 9 12 to 10 12 2 5 0 76 10 12 to 11 12 3 25 0 99 11 12 to 12 12 4 0 1...

Page 7: ...e e n i l r e t n e c f o e d i s n i h c a e o t e c n a r a e l C H y l b m e s s a r o t a l u g e r r e t e m t e e f 5 1 f o t h g i e h a n i h t i w m c 1 9 t e e f 3 y l b m e s s a r o t a l...

Page 8: ...face use the alternate rear vent outlet the venting attached to the top vent should be routedinawaytominimizeobstructionstothespaceabovetheappliance Do not insulate the space between the appliance and...

Page 9: ...d or surround materials must not be allowed to encroach the area defined by the appliance front face black sheet metal Never allow combustible materials to be positioned in front of or overlapping the...

Page 10: ...t must not be supported by them or notched to fit around them All construction above the appliance must be self supporting DO NOT use the appliance for structural support Securethefireplacetothesidefr...

Page 11: ...5 4 4 1 0 4 6 1 1 1 6 2 4 3 4 4 6 1 m m 9 4 1 1 2 2 0 1 8 7 6 7 3 1 1 6 0 4 fireplace AND FRAMING specifications Vent Size Coaxial DV Vent Size 4 1 2 Inner 7 1 2 Outer Vertical Venting through the Cei...

Page 12: ...as shown in Figure 15 Gas lines must be routed constructed and made of materials that are in strict accordance with local codes and regulations All appliances are factory equipped with a flexible gas...

Page 13: ...ENT COVER PLATE SECURING SCREWS CROSS SECTION INSIDE UNIT OUTSIDE UNIT VENT SEAL PLATE GASKET SECURING SCREWS CROSS SECTION LINTEL SECURING SCREWS LINTEL REAR VENT COVER PLATE SECURING SCREWS ON MPD 3...

Page 14: ...7 1 1 0 0 6 0 7 5 7 1 2 5 2 1 8 1 0 1 0 6 0 7 5 9 2 2 5 2 1 9 1 0 0 1 6 0 7 5 2 3 2 5 7 3 9 1 0 0 0 0 5 5 7 3 2 5 7 9 1 1 0 0 0 5 6 5 1 4 2 5 2 1 0 2 0 0 0 7 0 7 6 4 2 5 0 2 1 0 0 7 0 8 2 5 2 1 2 0 1...

Page 15: ...ent sections are available in net lengths of 4 1 2 114 mm 10 1 2 267 mm 22 1 2 572 mm 34 1 2 876 mm and 46 1 2 1181 mm Refer to the Vent Section Length Chart on page 14 for an aidinselectinglengthcomb...

Page 16: ...a twist section to allow them to be routed about the center axis of their initial collar section to align with the required direction of the next vent run element Twist elbow sections in a clockwise...

Page 17: ...must be used in this application This table shows a 1 V to 2 H ratio For every 1 foot of V vertical you are allowed 2 feet of H horizontal run up to a maximum horizontal run of 8 feet Example If 8 fee...

Page 18: ...6 096 4 1 219 H H1 20 feet 6 096 m Max V V1 H H1 40 ft 12 192 m Max meters meters Example If 20 feet of H horizontal vent run is needed then 4 feet minimum of V vertical vent will be required This tab...

Page 19: ...st elbow sections in a clockwise direction only so as to avoid the possiblity of unlocking any of the previously connected vent sections See Figure 25 on page 16 I Continueinstallationofhorizontal inc...

Page 20: ...in addition to the termination and adapter for a particular range of wall thicknesses L Install Firestop Spacer at exterior wall When using the square termination install SV4 5HF Secure Vent SF4 5HF S...

Page 21: ...ure 37 showing wall thickness range when using SV4 5HT 2 termination kit Only the square termination SV4 5HT 2 may be used HORIZONTAL Vent Figures Tables Note Two 45 degree elbows may be used in place...

Page 22: ...tal vent run is needed then 4 feet minimum of V vertical vent will be required This table shows a 1 V to 5 H ratio For every 1 foot of V vertical you are allowed 5 feet of H horizontal run up to a max...

Page 23: ...em SeeFigure39 V Minimum feet feet 5 1 524 Elbow Only 5 1 524 1 0 305 10 3 048 2 0 610 15 4 572 3 0 914 20 6 096 4 1 219 meters TABLE L meters H Maximum 1 1 H H1 20 feet 6 096 m Max V V H H 40 ft 12 1...

Page 24: ...igh temperature sealant Catalog No 10K81 to the inner adapter collar approximately 1 2 inch from the end 3 Pull and extend the inner flexible vent pipe 4 Slide the inner flex pipe over the adapter col...

Page 25: ...e B R IGNITER BK Blower speed control switch is provided in FBK200 blower kit Schematic Representation Only ON OFF Switch Integral with Gas Valve Leave the ON OFF switch which is integral with the gas...

Page 26: ...he bottom Remove the bottom compartment door by sliding the hinge pin located at the door s left side to the right until it disengages from the left corner post hole Pull the door diagonally to the le...

Page 27: ...lution is an effec tiveleaktestsolutionbutitisnotrecommended because the soap residue that is left on the pipes fittings can result in corrosion over time A Light the appliance refer to the lighting i...

Page 28: ...that have notches to fit over the grate tines should be positioned with these notches directly against the grate Handle logs carefully to prevent breakage Proper log placement is critical to encourag...

Page 29: ...irebox with the log s notches directly over the brackets Position the right log log no 3 by inserting the pin from the rear log into the hole on its upper end Place the left log and then the smaller l...

Page 30: ...n the order shown Position the rear log on the brackets at the rear of the firebox with the log s notches directly over the brackets Position the right log log no 3 by inserting the pin from the rear...

Page 31: ...individual logs as shown below Logs should be placed in the order shown Position the center log on the burner first then place the glowing embers as shown in Figure 56 Place the rear log both the righ...

Page 32: ...ppear sooty The following chart is provided to aid you in achieving the correct air shutter adjustment for your installation Figure 60 Removing the Glass Enclosure Panel see Figure 60 Remove the top l...

Page 33: ...e factory setting as shown in the table in Figure 64 2 Light appliance follow lighting procedure on lighting label in control compartment or in the Care and Operation Instructions 3 Allow the burner t...

Page 34: ...djustment Rod Up Fully Open Position Air Shutter Burner Tube Adjusting Set Screw Adjustment Rod Down minimum air opening position s l e d o M s a G e p y T R I A Y R O T C A F R E T T U H S G N I T T...

Page 35: ...erdeMarche Arr t etvice versa Nettoyez soigneusement la plaque murale de l interrupteur ou le thermostat mural pour liminer la poussi re et les traces de graisse ou d huile Collez l tiquette sur la su...

Page 36: ...ical rigid 1 1 1 spacing 10 Pack 96K92 SV4 5SP Support Plate Installation Accessories Listed Secure Vent Components Cat No Model Description H1968 SV4 5HT 2 Horizontal Square Termination with Firestop...

Page 37: ...M 94L08 SFKIT48SS Small Square Termination for flex with 48 in 1219 mm of compressed flex vent Ref Instr 750204M 94L09 SF HTSS Horizontal Small Square Termination for flex without flex vent Ref Instr...

Page 38: ...drop down door Open it see Figure52 onpage27 bypushinginsimultane ously the left and right top corners of the door The door is hinged at the bottom Remove the bottom compartment door by sliding the h...

Page 39: ...t Remove the slotted cap screw o ring pressure regulatingadjustingscrewandspring Retain all parts for possible later use Install new components from the kit Black cap and red spring for propane gas un...

Page 40: ...t next to the rating plate on the appliance Step 11 Turn on gas supply and test for gas leaks refer to page 27 All Models Use pipe joint compound or Teflon tape on all pipefittingsbeforeinstalling ens...

Page 41: ...41 NOTE DIAGRAMS ILLUSTRATIONS ARE NOT TO SCALE LENNOX HEARTH PRODUCTS MERIT PLUS DIRECT VENT GAS FIREPLACES MPD33 35 40 45 INSTALLATION INSTRUCTIONS NOTES...

Page 42: ...arth Products reserves the right to make changes at any time without notice in design materials specifications and prices and also to discontinue colors styles and products Consult your local distribu...

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