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I−APPLICATION 

All major components (indoor blower and coil) must be
matched according to Lennox recommendations for the
compressor to be covered under warranty.  Refer to the En-
gineering Handbook for approved system matchups. A
misapplied system will cause erratic operation and can re-
sult in early compressor failure.

II−Unit Components 

ELECTROSTATIC DISCHARGE (ESD)

Precautions and Procedures

CAUTION

Electrostatic discharge can affect electronic
components. Take precautions during unit instal-
lation and service to protect the unit’s electronic
controls. Precautions will help to avoid control
exposure to electrostatic discharge by putting
the unit, the control and the technician at the
same electrostatic potential. Neutralize electro-
static charge by touching hand and all tools on an
unpainted unit surface before performing any
service procedure.

A−Two−Stage Scroll Compressor (B1)

FIGURE 1

TWO−STAGE MODULATED SCROLL

solenoid actuator coil

slider ring

The scroll compressor design is simple, efficient  and re-
quires few moving parts.  A cutaway diagram of the scroll
compressor is shown in figure 1.The scrolls are located in
the top of the compressor can and the motor is located just
below. The oil level is immediately below the motor.

The scroll is a simple compression concept centered
around the unique spiral shape of the scroll and its inherent
properties. Figure 2 shows the basic scroll form. Two iden-
tical scrolls are mated together forming concentric spiral
shapes (figure 3).  One scroll remains stationary, while the
other is allowed to orbit" (figure 4).  Note that the orbiting
scroll does not rotate or turn but merely orbits" the station-
ary scroll.

FIGURE 2

SCROLL FORM

FIGURE 3

STATIONARY

SCROLL

ORBITING SCROLL

DISCHARGE

SUCTION

CROSS−SECTION OF SCROLLS

TIPS SEALED BY

DISCHARGE PRESSURE

DISCHARGE

PRESSURE

The counterclockwise orbiting scroll draws gas into the out-
er crescent shaped gas pocket created by the two scrolls
(figure 4 − 1). The centrifugal action of the orbiting scroll
seals off the flanks of the scrolls (figure 4 − 2).  As the orbiting
motion continues, the gas is forced toward the center of the
scroll and the gas pocket becomes compressed (figure 4
−3).  When the compressed gas reaches the center, it is dis-
charged vertically into a chamber and discharge port in the
top of the compressor (figure1). The discharge pressure
forcing down on the top scroll helps seal off the upper and
lower edges (tips) of the scrolls (figure 3). During a single or-
bit, several pockets of gas are compressed simultaneously
providing smooth continuous compression.

The scroll compressor is tolerant to the effects of liquid re-
turn.  If liquid enters the scrolls, the orbiting scroll is allowed
to separate from the stationary scroll. The liquid is worked
toward the center of the scroll and is discharged.
Due to its efficiency, the scroll compressor is capable of
drawing a much deeper vacuum than reciprocating com-
pressors. Deep vacuum operation can cause internal fusite
arcing resulting in damaged internal parts and will result in
compressor failure. This type of damage can be detected
and will result in denial of warranty claims. The scroll com-
pressor can be used to pump down refrigerant  as long as
the pressure is not reduced below 7 psig.

NOTE − During operation, the head of a scroll compressor
may be hot since it is in constant contact with discharge
gas.

The scroll compressors in all HPXA16 model units are de-
signed for use with R−410A refrigerant and operation at
high pressures. Compressors are shipped from the factory
with 3MA (32MMMA) P.O.E. oil. If oil must be added for ser-
vice, Copeland has approved Mobile EAL

  Arctic 22CC

Summary of Contents for HPXA16 series

Page 1: ...ice equipment rated for R 410A WARNING Improper installation adjustment alteration service or maintenance can cause property damage person al injury or loss of life Installation and service must be pe...

Page 2: ...230V 1ph 208 230V 1ph 208 230V 1ph 3 Maximum overcurrent protection amps 20 35 45 60 2 Minimum circuit ampacity 13 7 22 1 28 2 33 8 Compressor Rated load amps 10 3 16 7 21 2 25 7 p Locked rotor amps...

Page 3: ...NG SCROLL DISCHARGE SUCTION CROSS SECTION OF SCROLLS TIPS SEALED BY DISCHARGE PRESSURE DISCHARGE PRESSURE The counterclockwise orbiting scroll draws gas into the out er crescent shaped gas pocket crea...

Page 4: ...operate on first stage until demand is satisfied or the indoor temperature reaches the thermostat set point calling for second stage Second stage high capacity is achieved by blocking the bypass port...

Page 5: ...tch Procedure 1 Turn main power OFF to outdoor unit 2 Adjust room thermostat set point above heating op eration on heat pump or below cooling operation the room temperature 5 F 3 Remove control access...

Page 6: ...ltage at the female connector end of the full wave rectifier plug The DC voltage reading should be 1 5 to 3 volts lower than the input voltage to the plug wire leads EX Input voltage is 24VAC output v...

Page 7: ...y will allow moisture to en ter the bearing resulting in motor failure See figure 9 FIGURE 8 A SEE TABLE 2 FAN GUARD Condenser fan and motor Wiring Drip loop TABLE 2 HPXA16 UNIT A DIM 1 8 024 036 1 1...

Page 8: ...ss re frigerant condensed liquid from the indoor coil is trapped by the compensator The vapor line is cooler than the liquid line so liquid migrates from the liquid line to the compensa tor tank where...

Page 9: ...s for a fifth time during the current Y1 Input the control will enter a lockout condi tion The 5 strike pressure switch lockout condition can be reset by cycling OFF the 24 volt power to the control b...

Page 10: ...d recognizes five temperature sensor range faults during a single Y1 compressor demand it re verts to a lockout mode and displays the appropriate code The board detects open sensor or out of tem perat...

Page 11: ...ast defrost cycle while the coil tempera ture remains below 35 F 2 C the demand defrost control will initiate a defrost cycle Actuation When the reversing valve is de energized the Y1 circuit is energ...

Page 12: ...r will check for ambient and coil faults open or shorted If a fault exists the unit will remain in Heat Mode and no further test mode operation will be executed until the test short is removed and re...

Page 13: ...nection to sys tem have secure connections to system to prevent refrigerant leaks or errors in pressure and temperature measurements SLOW Flash ON Discharge Line Tempera ture Fault This code detects s...

Page 14: ...The reversing valve is energized during cooling de mand and during defrost III REFRIGERANT SYSTEM Field refrigerant piping consists of liquid and vapor lines from the outdoor unit sweat connections U...

Page 15: ...for liquid line size 3 Replace stem cap and tighten it firmly Tighten finger tight then tighten an additional 1 6 turn To Close Service Valve 1 Remove stem cap with an adjustable wrench 2 Using servic...

Page 16: ...he vapor valve service port Normally the high pres sure hose is connected to the liquid line port however connecting it to the vapor port better protects the man ifold gauge set from high pressure dam...

Page 17: ...in the heating season one of the following proce dures must be followed to ensure proper system charge Weighing in the Charge TXV Systems Outdoor Temp 65 F 18 C If the system is void of refrigerant o...

Page 18: ...d indicate that the system is overcharged Pressures lower than those listed indicate that the system is undercharged Verify adjusted charge using the approach method Approach Method 4 Use the same dig...

Page 19: ...Vapor 65 18 3 222 143 244 136 232 134 249 126 75 23 9 256 145 282 139 266 136 289 134 85 29 4 302 145 325 142 309 139 330 140 95 35 0 349 147 377 144 359 142 378 143 105 40 6 403 149 428 146 410 144 4...

Page 20: ...5 506 5 43 125 0 74 214 0 105 340 5 136 512 9 44 127 3 75 217 4 106 345 3 137 519 3 45 129 7 76 220 9 107 350 1 138 525 8 46 132 2 77 224 4 108 355 0 139 532 4 47 134 6 78 228 0 109 360 0 140 539 0 48...

Page 21: ...m POE oil VI MAINTENANCE WARNING Electric shock hazard Can cause inju ry or death Before attempting to per form any service or maintenance turn the electrical power to unit OFF at dis connect switch e...

Page 22: ...Page 22 VII DIAGRAM OPERATING SEQUENCE...

Page 23: ...ost board sends 24 volts through Y1 OUT signal to the K1 compressor contactor coil 3 The defrost board sends 24 volts through Y2 OUT to the L34 compressor solenoid plug The 2 wire com pressor solenoid...

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