background image

Page 10

B- Indoor Blower

1. Blower Motors and Capacitors

All EL280DF units use direct drive blower motors. All mo­
tors are 120V permanent split capacitor motors to ensure
maximum efficiency. Ratings for capacitors  will be on mo­
tor nameplate. See SPECIFICATIONS section for motor
specifications.

2. Secondary Limit Control (S21)

The secondary limit (S21)  is located in the blower compart­
ment. See figure 1.  When excess heat is sensed in the
blower compartment, the limit will open. If the limit is open,
the furnace control energizes the supply air blower and
closes the gas valve. The limit automatically resets when
unit temperature returns to normal. The switch must reset
within three minutes or the SureLight control will  go into
Watch guard  for one hour. The switch is factory set and
cannot be adjusted. 

C- Heating Components
1. Ignitor

The SureLight

®

 ignitor is made of durable silicon nitride. Ig­

nitor longevity is enhanced by controlling voltage to the ig­
nitor. The integrated control provides a regulated 120 volts
to the ignitor for a consistent ignition and long ignitor life.
Ohm value should be 39 to 70. See figure 7 for ignitor loca­
tion and figure 8 for ignitor check out.

NOTE - 

The EL280DF furnace contains electronic compo­

nents that are polarity sensitive. Make sure that the furnace
is wired correctly and is properly grounded.

2. Flame Sensor

A flame sensor is located on the left side of the burner sup­
port. See figure 7. The sensor protrudes into the flame en­
velope of the left-most burner. The sensor can be removed
for service without removing any part of the burners. During
operation, flame is sensed by current passed through the
flame and sensing electrode. The SureLight control allows
the gas valve to remain open as long as flame signal is
sensed.  A  microamp DC meter is needed to check the
flame signal on the integrated control. See figure 9 and
table 5 for flame signal check and measurement.

3. Gas Valve

The two-stage gas valve (figure 11)  is internally redundant
to assure safety shut-off. If the gas valve must be replaced,
the same type valve must be used.

24VAC terminals and ON/OFF switch are located on  the
valve. A wire harness connects the terminals from the gas
valve to the electronic ignition control. 24V applied to the
terminals energizes the valve.

Inlet and outlet pressure taps are located on the valve. A
regulator adjustment screw is located on the valve.

LPG  change over kits are available from Lennox. Kits in­
clude burner orifices.

4. Flame Rollout Switches (S47)

The EL280DF is equipped with a single rollout switch. See
figure 7 for location. The limit is a N.C. SPST manual‐reset
limit. When S47 senses rollout, the circuit breaks and the
ignition control immediately stops ignition and closes the
gas valve. Rollout can be caused by a blocked heat ex­
changer, flue or lack of combustion air. The switches are
factory set to trip (open) at 210°F and cannot be adjusted.
To manually reset a tripped switch, push the reset button
located on the control.

5. Burners

All units use inshot burners. Burners are factory set and re­
quire no adjustment. Always operate the unit with the burn­
er box front panel in place. Each burner uses an orifice that
is precisely matched to the burner input. Burners can be re­
moved as a one piece assembly for service. If burner as­
sembly has been removed, it is critical to align center of
each burner to the center of the clamshell when re-instal­
ling.

6. Primary Limit Control (S10)

The primary limit (S10)  is located in the heating vestibule
panel.  When excess heat is sensed in the heat exchanger,
the limit will open. If the limit is open, the furnace control en­
ergizes the supply air blower and closes the gas valve. The
limit automatically resets when unit temperature returns to
normal. The switch must reset within three minutes or the
SureLight control will  go into Watchguard  for one hour.
The switch is factory set and cannot be adjusted. The
switch may have a different set point for each unit model
number. See Lennox Repair Parts Handbook if limit switch
must be replaced,

Summary of Contents for EL280DF SERIES

Page 1: ...nual except where noted are recommendations only and do not consti tute code TABLE OF CONTENTS Specifications Page 2 Blower Performance Data Page 3 Parts Identification Page 4 I Unit Components Page 5...

Page 2: ...2 x 10 Motor output hp 1 3 1 2 1 Tons of add on cooling 2 3 5 3 4 4 5 Air Volume Range cfm 717 1562 917 1929 1517 2760 Electrical Data Voltage 120 volts 60 hertz 1 phase Blower motor full load amps 6...

Page 3: ...1585 572 1332 489 0 20 1864 717 1745 623 1544 540 1321 463 0 30 1779 683 1676 588 1496 510 1296 440 0 40 1694 647 1600 558 1443 473 1265 417 0 50 1596 607 1502 511 1363 440 1212 393 0 60 1483 577 141...

Page 4: ...ION Control Box includes integrated control transformer and door switch Secondary Limit Internal Flue Pipe Assembly Gas Val ve Burner Box Assembly Combustion Air Inducer Indoor Blower Heat Exchanger P...

Page 5: ...pted 4 SureLight Integrated Control A92 EL280DF units are equipped with the Lennox two stage in tegrated SureLight control The system consists of a igni tion blower control figures 5 and 6 with contro...

Page 6: ...eration flow charts in the back of this manual for more detail DIP Switch Settings Switch 1 Thermostat Selection This unit may be used with either a single stage or two stage thermostat The thermostat...

Page 7: ...ool ing only TWO STAGE INTEGRATED CONTROL THERMOSTAT CONNECTIONS TB1 1 4 QUICK CONNECT TERMINALS DIP SWITCH FUNCTIONS DIP SWITCHES DIAGNOSTIC LEDs ON BOARD LINKS 1 ERROR CODE RECALL H 24V HUMIDIFIER O...

Page 8: ...Page 8 INTEGRATED CONTROL FIGURE 6...

Page 9: ...5 1 Hard lockout Rollout circuit open or previously opened 5 2 Control failed self check internal error control will restart if error recovers 5 3 No Earth ground control will restart if error recove...

Page 10: ...as Valve The two stage gas valve figure 11 is internally redundant to assure safety shut off If the gas valve must be replaced the same type valve must be used 24VAC terminals and ON OFF switch are lo...

Page 11: ...Page 11 EL280DF HEATING COMPONENTS FIGURE 7 Ignitor Burners Sensor Gas Valve Manifold and Gas Orifices Rollout Switch...

Page 12: ...t damage plug Check voltage during 20 second ignitor warm up period Voltage should read 120 volts or 10 If voltage is above or below these values check for correct supply voltage to furnace Test 1 Che...

Page 13: ...thermostat contacts to cycle system 7 When main burners are in operation for two minutes take reading TABLE 5 Flame Signal in Microamps Normal Low Drop Out 1 9 or greater 1 4 or less 20 FIGURE 9 Measu...

Page 14: ...f the combus tion air inducer is not operating or if the flue becomes ob structed On heat demand first or second stage the switch senses that the combustion air inducer is operating It closes a cir cu...

Page 15: ...ove access panel 4 Turn switch on gas valve to OFF Do not force See fig ure 11 5 Replace access panel Failure To Operate If the unit fails to operate check the following 1 Is the thermostat calling fo...

Page 16: ...on various metals used in gas piping Use of a specialty Gas Leak Detector is strongly recommended It is available through Lennox under part number 31B2001 See Corp 8411 L10 for further details Do not...

Page 17: ...re adjustment or replacement to ensure proper operation at higher altitudes See table 10 for manifold pressures and table 11 for pressure switch kits and gas conversion kits TABLE 10 Manifold Pressure...

Page 18: ...E 13 Return Supply TEMPERATURE RISE Supply Duct Temperature Return Duct Temperature _ Temperature Rise C External Static Pressure 1 Tap locations shown in figure 14 2 Punch a 1 4 diameter hole in supp...

Page 19: ...and unobstructed to provide combustion air 10 Inspect the furnace venting system to make sure it is in place structurally sound and without holes corrosion or blockage Vent system must be free and cl...

Page 20: ...e careful with the collector box gas ket If the gasket is damaged it must be replaced to prevent leakage 6 Disconnect gas supply piping Remove the screw se curing the burner box cover and remove cover...

Page 21: ...bustion air inducer Failure to replace all screws may cause leaks Inspect gaskets for any damage and replace if necessary 15 Reinstall burner box manifold assembly and burner box cover 16 Reconnect al...

Page 22: ...Page 22 VII Wiring and Sequence of Operation EL280DF Schematic Wiring Diagram...

Page 23: ...first stage de mand is satisfied OR a second stage heat demand is initiated 6 Second stage heat demand initiated A 30 second sec ond stage recognition period begins 7 The combustion air inducer ramps...

Page 24: ...DIP Switch 1 W915 Two Stage Cooling W951 Heat Pumps 1 Heat 1 Cool NOTE Use DIP switch 2 to set sec ond stage heat ON delay OFF10 minutes ON 15 minutes ON Intact Intact S1 T STAT CONTROL TERM STRIP OU...

Page 25: ...P Switch Settings and On Board Links See figure 6 Wiring Connections DIP Switch 1 W915 Two Stage Cooling W951 Heat Pumps 2 Heat 2 Cool OFF Cut Intact S1 T STAT CONTROL TERM STRIP OUTDOOR UNIT 2 Heat 1...

Page 26: ...OR T STAT IS CYCLED OFF ON FOR 3 SEC MINIMUM NO YES FIRST LOW STAGE PRESSURE SWITCH CONTACTS OPEN NO GAS VALVE OFF COMBUSTION AIR INDUCER OFF INDOOR BLOWER OFF CONTROL REMAINS UNTIL PRESSURE SWITCH I...

Page 27: ...NDS AFTER GAS VALVE OPENS u0 19 microamps GAS VALVE OFF COMBUSTION AIR INDUCER ON INDOOR BLOWER OFF STATUS LED HEARTBEAT HAS CONTROL FAILED TO SENSE FLAME FOR FIVE CONSECUTIVE TRIES DURING A SINGLE HE...

Page 28: ...ST STAGE HEAT DEMAND SATISFIED GAS VALVE OFF COMBUSTION AIR INDUCER OFF FOLLOWING POST PURGE INDOOR BLOWER OFF WITH DELAY STATUS LED PULSE YES SECOND STAGE HEAT DEMAND SECOND STAGE HEAT DEMAND REQUIRE...

Page 29: ...ODE DIP SWITCH SET AT SINGLE YES YES FIRST AND SECOND STAGE HEAT DEMAND SATISFIED SIMULTANEOUSLY STATUS LED HEARTBEAT YES GAS VALVE OFF COMBUSTION AIR INDUCER OFF AFTER 5 SECOND LOW SPEED POST PURGE P...

Page 30: ...ZED NO IS THERE PROPER GROUND YES NO INDOOR BLOWER ENERGIZED ON FIRST STAGE COOL SPEED AFTER 2 SECOND DELAY FIRST STAGE DEMAND FOR COOL SATISFIED NO THERMOSTAT CALLS FOR SECOND STAGE COOL COMPRESSOR A...

Page 31: ...TO LOW HEAT SPEED FIRST STAGE HEAT DEMAND SATISFIED YES NO THERMOSTAT CALLS FOR SECOND STAGE HEAT YES INDOOR BLOWER SWITCHES TO HIGH HEAT SPEED AFTER 30 SECOND RECOGNITION PERIOD SECOND STAGE HEAT DE...

Reviews: