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Page 12

Check-out Procedures

NOTE - Refer to outdoor unit installation instructions for
system start-up instructions and refrigerant charging
instructions.

PRE‐START‐UP CHECKS

S

Is the air handler properly and securely installed?

S

If horizontally configured, is the unit sloped up to 5/8
inch toward drain lines?

S

Will the unit be accessible for servicing?

S

Has an auxiliary pan been provided under the unit with
separate drain for units installed above a finished
ceiling or in any installation where condensate
overflow could cause damage?

S

Have ALL unused drain pan ports been properly
plugged?

S

Has the condensate line been properly sized, run,
trapped, pitched, and tested?

S

Is the duct system correctly sized, run, sealed, and
insulated?

S

Have all cabinet openings and wiring been sealed?

S

Is the indoor coil factory‐installed TXV properly sized
for the outdoor unit being used?

S

Have all unused parts and packaging been disposed
of?

S

Is the filter clean, in place, and of adequate size?

S

Is the wiring neat, correct, and in accordance with the
wiring diagram?

S

Is the unit properly grounded and protected (fused)?

S

Is the thermostat correctly wired and in a good
location?

S

Are all access panels in place and secure?

CHECK BLOWER OPERATION

S

Set thermostat to FAN ON.

S

The indoor blower should come on.

CHECK COOLING OPERATION

S

Set thermostat to force a call for cooling
(approximately 5ºF lower than the indoor ambient
temperature).

S

The outdoor and indoor units should come on
immediately.

S

Check the airflow from a register to confirm that the
system is moving cooled air.

S

Set the thermostat 5ºF higher than the indoor
temperature. The indoor blower and outdoor unit
should cycle off. Air handler should cycle off 45
seconds after the outdoor unit shuts off.

CHECK ELECTRIC HEATER (IF USED)

S

Set thermostat to call for auxiliary heat (approximately
5°F above ambient temperature). The indoor blower
and auxiliary heat should come on together. Allow a
minimum of 3 minutes for all sequencers to cycle on.

S

Set the thermostat so that it does not call for heat.
Allow up to 5 minutes for all sequencers to cycle off.

Operation

TIME DELAY RELAY

Blower time delay operation:

1. When cooling demand is initiated, there is a 1 second 

motor-on delay.

2. After the motor-on delay expires, motor ramps up to

100% and runs at 100% until cooling demand is
satisfied.

3. Once demand is met, motor runs at 100% for 45

seconds.

4.

Motor ramps down to stop.

1

SECOND

DELAY

OFF

100%

CFM

100%

CFM

45

SECS

COOLING

DEMAND

1

2

3

4

Figure 14. Blower Time Delay

COOLING (COOLING ONLY OR HEAT PUMP)

When the thermostat calls for cooling, 24 volts is put on the
blower time-delay relay coil and then the indoor blower
relay energizes. The normally open contacts close,
causing the indoor blower motor to operate. The circuit
between 

R

 and 

Y

 is completed, closing the circuit to the

contactor in the outdoor unit, starting the compressor and
outdoor fan motor.

On heat pumps, circuit 

R

 and 

O

 energizes the reversing

valve, switching the valve to the cooling position. (The
reversing valve remains energized as long as the
thermostat selector switch is in the 

COOL 

position.)

At the completion of the cooling demand the indoor blower
and outdoor unit should cycle off. Air handler should cycle
off 45 seconds after the outdoor unit shuts off.

HEATING (ELECTRIC HEAT ONLY)

When the thermostat calls for heat, the circuit between R
and W is completed, and the heat sequencer is energized.
A time delay follows before the heating elements and the
indoor blower motor come on. Units with a second heat
sequencer can be connected with the first sequencer to W
on the thermostat subbase, or they may also be connected
to a second stage on the subbase.

HEATING (HEAT PUMP)

When the thermostat calls for heating, 24 volts is put on the
blower time-delay relay coil. Then normally open contacts
close, causing the indoor blower motor to operate. The
circuit between 

R

 and 

Y

 is completed, closing the circuit to

the contactor in the outdoor unit, starting the compressor
and outdoor fan motor.

If the room temperature should continue to fall, the circuit
between 

and 

W1

 is completed by the second‐stage heat

room thermostat. Circuit 

R-W1

 energizes a heat

sequencer. The completed circuit will energize
supplemental electric heat (if applicable). Units with a

Summary of Contents for CBX25UH Series

Page 1: ...12 Table of Contents Shipping and Packing List 1 CBX25UH Series Units 1 Requirements 3 Installation Clearances 3 Installation 4 Condensate Drain 6 Duct System and Filters 7 Connecting Refrigerant Line...

Page 2: ...4 451 17 432 16 1 2 419 20 3 4 527 16 406 5 1 2 140 40 1 2 1029 18 1 2 470 22 559 6 152 14 357 5 1 2 140 13 1 2 343 17 3 4 451 17 432 16 1 2 419 20 3 4 527 16 406 3 5 8 92 inches mm inches mm inches m...

Page 3: ...tely assembled The unit is provided with flanges for the connection of the duct system Do not remove the cabinet knockouts until it has been determined which knockouts will need to be removed for the...

Page 4: ...that is at least 14 from the floor This will allow proper air return HORIZONTAL DRAIN PAN IMPORTANT REMOVE PAN FOR BEST EFFICIENCY AND AIR FLOW UPFLOW DRAIN PAN UPFLOW DRAIN CON NECTIONS BOTH SIDES U...

Page 5: ...Drain Pan Mounting Bracket 018 through 036 REMOVE BRACKETS SECURING BOTH DRAIN PANS TO UNIT Figure 5 Remove Horizontal and Main Drain Pan Mounting Brackets 042 through 060 3 Remove coil assembly bott...

Page 6: ...OR J TRAP 3 4 OVERFLOW DRAIN AIR HANDLER DRAIN PAN WHEN A COIL IS LOCATED ABOVE A FINISHED SPACE A 3 4 19 1MM SECONDARY DRAIN LINE MUST BE S CONNECTED TO SECONDARY DRAIN PAN OR S CONNECTED TO THE OVE...

Page 7: ...trap in the primary drain lines as close to the unit as practical see figure 9 Make sure the top of the trap is below the connection to the drain pan to allow complete drainage of the pan NOTE Horizon...

Page 8: ...he suction and liquid lines from the fittings on the indoor coil to the fittings on the outdoor unit Run the lines in as direct a path as possible avoiding unnecessary turns and bends 2 Make sure that...

Page 9: ...oltage S The power supply must be sized and protected according to the specifications supplied on the product S This air handler is factory configured for 240 volt single phase 60 cycles For 208 volt...

Page 10: ...rating of the air handler If the outdoor unit is smaller than the maximum cooling capacity rating for the air handler the cooling blower speed may need to be changed Refer to blower performance chart...

Page 11: ...d Med Blue High Black 510 670 905 495 650 865 475 630 820 420 595 770 325 505 705 24 Low Red Med Blue High Black 630 885 1130 625 875 1100 615 850 1070 610 820 1010 580 780 950 30 Low Red Med Blue Hig...

Page 12: ...not call for heat Allow up to 5 minutes for all sequencers to cycle off Operation TIME DELAY RELAY Blower time delay operation 1 When cooling demand is initiated there is a 1 second motor on delay 2 A...

Page 13: ...corrected Contact a qualified service technician Cabinet Insulation IMPORTANT DAMAGED INSULATION MUST BE REPAIRED OR REPLACED before the unit is put back into operation In sulation loses its insulati...

Page 14: ...Duct Temperature ___________ THERMOSTAT Adjusted and Programmed Return External Static ______ ______ Total External Static ______ ______ 6 Supply Duct Temperature ___________ Temperature Drop _______...

Page 15: ...Total External Static ______ ______ 6 6 Supply Duct Temperature ___________ Temperature Drop ___________ TEMPERATURE RISE Heating Mode Return Duct Temperature __________ Supply Duct Temperature ______...

Page 16: ......

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