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507621-01

Issue 1720

Page 13 of 23

Sealing the Unit

Seal the unit so that warm air is not allowed into the cabinet. 

Warm air introduces moisture, which results in water blow-

off problems. This is especially important when the unit is 

installed in an unconditioned area. 

If installed in an unconditioned space, sealant should be 

applied around the electrical wires, refrigerant tubing, and 

condensate lines where they enter the cabinet.

There must be an airtight seal between the bottom of 

the air handler and the return air plenum. Use fiberglass 

sealing strips, caulking, or equivalent sealing method 

between the plenum and the air handler cabinet to 

ensure a tight seal. Return air must not be drawn 

from a room where this air handler or any gas-fueled 

appliance (ie., water heater), or carbon monoxide-

producing device (ie., wood fireplace) is installed. 

 

WARNING

When sealing the cabinet, be sure to seal closed any 

space around the holes where the drain lines exit the 

cabinet using duct tape and/or Permagum. Warm air 

must not be allowed to enter through any gaps or 

holes in the cabinet.

 

IMPORTANT

Make sure the liquid line and suction line entry points 

are  sealed  with  either  Armaflex  material  or  with 

Permagum. Permagum may also be used to seal 

around the main and auxiliary drains and around open 

areas of electrical inlets.

 

IMPORTANT

Electrical Connections

Electric shock hazard!

 - Disconnect all 

power supplies before servicing. 
Replace all parts and panels before 

operating. 
Failure to do so can result in death or 

electrical shock. 

 

WARNING

Run  24V  Class  II  wiring  only  through  specified  low 

voltage opening. Run line voltage wiring only through 

specified  high  voltage  opening.  Do  not  combine 

voltage in one opening.

 WARNING

 

WARNING

ELECTRIC SHOCK HAZARD 

Can cause injury or death. 
Foil-faced insulation has conductive characteristics 

similar to metal. Be sure there are no electrical 

connections within a 1/2” of the insulation. If the foil-

faced insulation comes in contact with electrical 

voltage, the foil could provide a path for current to pass 

through to the outer metal cabinet. While the current 

produced may not be enough to trip existing electrical 

safety devices (e .g. fuses or circuit breakers), the 

current can be enough to cause an electric shock 

hazard that could cause personal injury or death. 

ELECTRIC SHOCK HAZARD

Can cause injury or death. Unit must be 

grounded in accordance with national 

and local codes. 
Line voltage is present at all components 

when unit is not in operation on units 

with single-pole contactors. Disconnect 

all remote electric power supplies before 

opening access panel. Unit may have 

multiple power supplies.

 

WARNING

•  Wiring must conform to the current National Electric 

Code ANSI/NFPA No. 70, or Canadian Electric Code 

Part I, CSA Standard C22.1, and local building codes. 

Refer to following wiring diagrams. See unit nameplate 

for minimum circuit ampacity and maximum over-

current protection size.

•  Electrical wiring, disconnect means and over-

current protection are to be supplied by the 

installer. Refer to the air handler rating plate 

for maximum over-current protection, minimum 

circuit ampacity, as well as operating voltage. 

 

Select the proper supply circuit conductors in 

accordance with tables 310-16 and 310-17 in the 

National Electric Code, ANSI/NFPA No. 70 or tables 1 

through 4 in the Canadian Electric Code, Part I, CSA 

Standard C22.1.

Summary of Contents for BCE3M*C SERIES

Page 1: ...peration 19 Maintenance 20 Cabinet Insulation 20 Use of Air Handler During Construction 21 Improper installation adjustment alteration service or maintenance can cause property damage personal injury...

Page 2: ...1029 43 1092 52 1 2 1334 48 1219 52 1 2 1334 B 15 381 18 1 2 470 18 1 2 470 21 7 8 556 21 7 8 556 21 7 8 556 C 22 559 22 559 22 559 22 559 26 1 4 667 26 1 4 667 D 13 330 16 1 2 419 16 1 2 419 19 7 8 5...

Page 3: ...eat MUST conform with National Fire Protection Association NFPA standards Standard for Installation of Air Conditioning and Ventilation Systems NFPA No 90A and Standard for Installation of Residence T...

Page 4: ...n air plenum under the air handler Louvers or return air grilles are field supplied Local codes may limit application of systems without a ducted return to single story buildings When a BCE3M C or BCS...

Page 5: ...Be careful when removing the coil assembly from a unit installed in right or left hand applications The coil may tip into the drain pan once it is clear of the cabinet Support the coil when removing...

Page 6: ...securing pan to unit See figure 4 Figure 4 3 Remove coil assembly bottom drain pan and horizontal drain pan as one unit from the air handler See figure 5 4 Remove the blow off prevention brackets top...

Page 7: ...rect mounting holes the brackets must cover the hairpins See figure 7 Figure 7 6 Slide coil assembly bottom drain pan and horizontal drain pan as one unit back into the air handler See figure 8 Figure...

Page 8: ...IN PAN TRAP MUST BE DEEP ENOUGH TO OFFSET MAXIMUM STATIC DIFFERENCES GENERALLY TWO INCHES 51MM DRAIN LINE SHOULD SLOPE A MINIMUM OF ONE INCH PER 10 FEET 25MM PER 3 METERS NOTE WHEN AN AIR HANDLER IS L...

Page 9: ...water draining from the outlet will be easily noticed by the homeowner Refer to local codes for drain trap requirements on the secondary drain line 5 Check again to ensure drain ports and drain pan a...

Page 10: ...ctor is used it must be nonflammable Field Fabricated Return Air Duct Flange for Horizontal Applications A return air duct system is recommended but not factory provided If the unit is installed in a...

Page 11: ...zing alloys and flux contain materials which are hazardous to your health Avoid breathing vapors or fumes from brazing operations Perform operations only in well ventilated areas Wear gloves and prote...

Page 12: ...S SHOULD BE ROUTED TO ALLOW FILTER ACCESSIBILITY NOTE BCE3M V SERIES UNITS USE NITROGEN OR DRY AIR AS A HOLDING CHARGE IF THERE IS NO PRESSURE WHEN THE RUBBER PLUGS ARE REMOVED CHECK THE COIL FOR LEAK...

Page 13: ...low voltage opening Run line voltage wiring only through specified high voltage opening Do not combine voltage in one opening WARNING WARNING ELECTRIC SHOCK HAZARD Can cause injury or death Foil faced...

Page 14: ...NG 1 Disconnect all power supplies 2 Remove the air handler access panel 3 Route the field supply wires to the air handler electrical connection box 4 Use UL listed wire nuts to connect the field supp...

Page 15: ...R FACTORY WIRED GROUND LUG TO BLOWER BE 24 VOLT N E C CLASS 2 CONTROL CIRCUIT WIRING TO WIRING DIAGRAM ELECTRIC HEAT HE HEATER ELEMENT LS LIMIT SWITCH GND GROUND LUG CB CIRCUIT BREAKER SEQ SEQUENCER T...

Page 16: ...ING APPLICATION WITH ELECTRIC HEAT AIR HANDLER THERMOSTAT HEAT PUMP APPLICATION WITH ELECTRIC HEAT NOTE Connect common wire only if required Refer to the appropriate thermostat installation instructio...

Page 17: ...er to wiring diagram located on the unit access panel this figure and blower performance table 2 All air data measured external to unit with 1 inch non pleated air filter in place All factory settings...

Page 18: ...Black 1510 1450 1390 1320 1245 042 Low Red 1325 1315 1300 1275 1225 Med Blue 1490 1465 1440 1395 1315 High Black 1820 1770 1690 1600 1500 048 Low Red 1775 1710 1645 1565 1470 Med Blue 1995 1895 1800...

Page 19: ...outdoor unit shuts off Check Electric Heater if used Set thermostat to call for auxiliary heat approximately 5 F above ambient temperature The indoor blower and auxiliary heat should come on together...

Page 20: ...rows on the side pointing in the direction of air flow Do not replace a cleanable high velocity filter with a disposable low velocity filter unless return air system is properly sized for it If water...

Page 21: ...umps or cooling of buildings under construction if the following conditions are met A room thermostat must control the air handler The use of fixed jumpers is not allowed Air filter must be installed...

Page 22: ...g Mode Return Duct Temperature ___________ THERMOSTAT Adjusted and Programmed Return External Static ______ ______ Total External Static ______ ______ 6 Supply Duct Temperature ___________ Temperature...

Page 23: ..._____ Total External Static ______ ______ 6 6 Supply Duct Temperature ___________ Temperature Drop ___________ TEMPERATURE RISE Heating Mode Return Duct Temperature __________ Supply Duct Temperature...

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