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Page 14 of 24

506468-01

Issue  1946

Operation

Outdoor unit and indoor blower cycle on demand from 

the room thermostat. When the thermostat blower switch 

is moved to the ON position, the indoor blower operates 

continuously.

Filter Drier

The  unit  is  equipped  with  a  large  capacity  bi-flow  filter 

which keeps the system clean and dry. If replacement is 

necessary, replace with one of similar design and capacity. 

The replacement filter drier must be suitable for use with 

R410A refrigerant.

Crankcase Heater

If unit is equipped with a crankcase heater, it should 

be energized 24 hours before unit start-up to prevent 

compressor damage as a result of slugging.

Emergency Heat Function (Room Thermostat)

See Figure 6 for thermostat designations.

An emergency heat function is designed into some room 

thermostats. This feature is applicable when isolation of 

outdoor unit is required or when auxiliary electric heat is 

stage by outdoor thermostats. When the room thermostat 

is placed in the emergency heat position, the outdoor unit 

control circuit is isolated from power and the field-supplied 

relays bypass the outdoor thermostats. An amber indicating 

light simultaneously comes on to remind the homeowner 

that the unit is operating in the emergency heat mode.

Emergency heat is usually used during an outdoor 

shutdown, but it should also be used following a power 

outage  if  power  has  been  off  for  over  an  hour  and  the 

outdoor temperature is below 50°F. System should be left 

in the emergency heat mode at least 6 hours to allow the 

crankcase  heater  sufficient  time  to  prevent  compressor 

slugging.

Pressure Switch Connections

The unit’s automatic reset pressure switches (LO PS - S87 

and HI PS - S4) are factory-wired into the control board on 

the LO-PS and HI-PS terminals, respectively.

Low Pressure Switch (LO-PS)

When the low pressure switch trips, the control board will 

cycle  off  the  compressor,  and  the  strike  counter  in  the 

board will count one strike. The low pressure switch is 

ignored under the following conditions:
•  during the defrost cycle and 90 seconds after the 

termination of defrost

•  when the average ambient sensor temperature is 

below 15° F (-9°C)

•  for 90 seconds following the start up of the compressor 
•  during “test” mode

High Pressure Switch (HI-PS)

When the high pressure switch trips, the control board 

will cycle off the compressor, and the strike counter in the 

board will count one strike.

Pressure Switch Settings

•  High Pressure (auto reset)

 - trip at 590 psig; reset 

at 418.

•  Low Pressure (auto reset)

 - trip at 25 psig; reset at 

40.

5-Strike Lockout Feature

The internal control logic of the board counts the pressure 

switch trips only while the Y1 (Input) line is active. If a 

pressure switch opens and closes four times during a Y1 

(Input), the control logic will reset the pressure switch trip 

counter to zero at the end of the Y1 (Input). If the pressure 

switch opens for a fifth time during the current Y1 (Input), 

the control will enter a lockout condition.

The 5-strike pressure switch lockout condition can be reset 

by cycling OFF the 24-volt power to the control board or by 

shorting the TEST pins between 1 and 2 seconds. All timer 

functions (run times) will also be reset.

If a pressure switch opens while the Y1 Out line is engaged, 

a 5-minute short cycle will occur after the switch closes.

Demand Defrost System

The  demand  defrost  system  measures  differential 

temperatures to detect when the system is performing 

poorly because of ice build-up on the outdoor coil. The 

system “self-calibrates” when the defrost system starts 

and after each system defrost cycle. The demand defrost 

components on the control board are listed below.

NOTE: 

The demand defrost system accurately measures 

the performance of the system as frost accumulates on the 

outdoor coil. This typically will translate into longer running 

time between defrost cycles as more frost accumulates on 

the outdoor coil before the board initiates defrost cycles.

Defrost System Sensors

Sensors  connect  to  the  control  board  through  a  field– 

replaceable harness assembly that plugs into the board. 

Through the sensors, the board detects outdoor ambient, 

coil, and discharge temperature fault conditions. As the 

detected temperature changes, the resistance across the 

sensor changes. Sensor resistance values can be checked 

by ohming across pins.

NOTE: 

When  checking  the  ohms  across  a  sensor,  be 

aware that a sensor showing a resistance value that is not 

within the range shown, may be performing as designed. 

However, if a shorted or open circuit is detected, then the 

sensor may be faulty and the sensor harness will needs to 

be replaced.

Summary of Contents for Allied Air Enterprises BHP16L

Page 1: ...l as well as the instructions supplied in separate equipment before starting the installation Observe and follow all warnings cautions instructional labels and tags Failure to comply with these instru...

Page 2: ...when lifting avoid contact with sharp edges Installation NOTE In some cases noise in the living area has been traced to gas pulsations from improper installation of equipment Locate unit away from wi...

Page 3: ...cted by a wall or other barrier Table 2 Clearances 30 around Control Box 24 6 NOTE See Table 2 for specific minimum clearance guidelines Figure 2 DO LOCATE THE UNIT With proper clearances on sides and...

Page 4: ...Size 12 ft 25 ft 50 ft 75 ft 100 ft 24 000 3 4 7 8 3 4 7 8 7 8 36 000 7 8 7 8 7 8 7 8 1 1 8 48 000 7 8 7 8 7 8 1 1 8 1 1 8 60 000 1 1 8 1 1 8 1 1 8 1 1 8 1 1 8 For lines longer than 50 ft refer to lo...

Page 5: ...UNIT VAPOR LINE SERVICE VALVE VAPOR LIQUID 1 A B C D A Cylinder with clean R 410A positioned to deliver liquid refrigerant to the vapor service valve B Refrigerant gauge set low side to the liquid lin...

Page 6: ...il Shown Sensing bulb insulation is required if mounted external to the coil casing sensing bulb installation for bulb positioning STUB END TEFLON RING LIQUID LINE ASSEMBLY WITH BRASS NUT DISTRIBUTOR...

Page 7: ...ound Do not crimp end of the line Remove service cap and core from both the vapor and liquid line service ports 1 2 LIQUID LINE SERVICE VALVE SERVICE PORT CORE SERVICE PORT CAP SERVICE PORT CORE SERVI...

Page 8: ...ES POINT FLAME AWAY FROM SERVICE VALVE PREPARATION FOR NEXT STEP 7 WRAP SERVICE VALVES To help protect service valve seals during brazing wrap water saturated cloths around service valve bodies and co...

Page 9: ...of the manifold gauge set in order to pressurize the line set and the indoor unit E After a few minutes open one of the service valve ports and verify that the refrigerant added to the system earlier...

Page 10: ...id refrigerant Open the manifold gauge valve 1 to 2 psig in order to release the vacuum in the line set and indoor unit G Perform the following Close manifold gauge valves Shut off HFC 410A cylinder R...

Page 11: ...nch with a hex head extension to back the stem out counterclockwise as far as it will go Use a 3 16 hex head extension for liquid line service valves and a 5 16 extension for suction line service valv...

Page 12: ...ring 2 Ground unit at unit disconnect switch or to an earth ground To facilitate conduit a hole is in the bottom of the control box Connect conduit to the control box using a proper conduit fitting Un...

Page 13: ...e 4 for refrigerant charge adjustment A blank space is provided on the unit rating plate to list the actual field charge Table 4 Refrigerant Charge Adjustment Liquid Line Set Diameter Oz Per 5 ft adju...

Page 14: ...he compressor during test mode High Pressure Switch HI PS When the high pressure switch trips the control board will cycle off the compressor and the strike counter in the board will count one strike...

Page 15: ...rost mode Units are shipped with jumper installed on DELAY pins NOTE The 30 second compressor delay feature known as the quiet shift must be deactivated during any unit performance testing The feature...

Page 16: ...e will be initiated after 30 minutes of heating mode compressor run time The control will attempt to self calibrate after this and all other defrost cycle s Calibration success depends on stable syste...

Page 17: ...n system 3 Improper metering device installed or incorrect operation of metering device 4 Incorrect or improper sensor location or connection to system 1 Remove any blockages or restrictions from coil...

Page 18: ...Page 18 of 24 506468 01 Issue 1946 24V No 24V...

Page 19: ...he control board without experiencing nuisance alerts Thermostat Wiring The diagnostic module requires a thermostat demand signal to operate properly See Figure 6 for connections The thermostat signal...

Page 20: ...mer is overloaded 2 Low line voltage contact utility if voltage at disconnect is low Check wiring conditions Table 7 Diagnostic Module Codes Mis wired Module Troubleshooting Mis wired Module Indicatio...

Page 21: ...ent fins may affect unit operation SHARP OBJECT HAZARD Condenser coils have sharp edges Wear adequate body protection on body extremities e g gloves FAILURE TO FOLLOW THIS WARNING COULD RESULT IN BODI...

Page 22: ...he defrost cycle In case of extended power outage If the outdoor temperature is below 50 F and power to your outdoor unit has been interrupted for one hour or longer observe the following when restori...

Page 23: ...506468 01 Page 23 of 24 Issue 1946 Figure 9 Two Stage Wiring Diagram 24 36 48 Models Only...

Page 24: ...Page 24 of 24 506468 01 Issue 1946 Figure 10 Two Stage Wiring Diagram 60 Model Only...

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