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506468-01

Page 13 of 24

Issue  1946

Start-Up

If unit is equipped with a crankcase heater, it should 

be energized 24 hours before unit start-up to prevent 

compressor damage as a result of slugging.

 CAUTION

1.  Rotate fan to check for frozen bearings or binding.
2. 

Inspect all factory and field-installed wiring for loose 

connections.

3.  After evacuation is complete, open liquid line and 

suction line service valves to release refrigerant 

charge (contained in outdoor unit) into system.

4. 

Replace the stem caps and secure finger tight, then 

tighten an additional 1/6 of a turn.

5.  Check voltage supply at the disconnect switch. The 

voltage must be within the range listed on the unit 

nameplate. If not, do not start equipment until the 

power company has been consulted and the voltage 

condition corrected.

6.  Set thermostat for cooling demand, turn on power to 

indoor blower, and close the outdoor unit disconnect 

switch to start the unit.

7.  Recheck unit voltage with unit running. Power must be 

within range shown on unit nameplate.

Refrigerant Charging

Excessive amounts of liquid refrigerant entering the 

suction line can damage the compressor. When adding 

refrigerant, precautions must be taken to control the 

flow of liquid into the system. This can be done by using 

a liquid vaporizing adapter or manual control using a 

sight glass as indicator. 

 CAUTION

Units are factory charged with the amount of R-410A 

refrigerant indicated on the unit rating plate. This charge is 

based on a matching indoor coil and outdoor coil with 15’ 

line set. For varying lengths of line set, refer to Table 4 for 

refrigerant charge adjustment. A blank space is provided 

on the unit rating plate to list the actual field charge.

Table 4. Refrigerant Charge Adjustment

Liquid Line Set Diameter

Oz. Per 5 ft. adjust from 15 

ft. line set*

3/8 in.

3 oz. per 5 ft. 

 or 0.6 oz. per 1 ft.

* If line length is greater than 15 ft., add this amount. If line 

length is less than 15 ft., remove this amount.

Mineral oils are not compatible with R-410A. If oil must 

be added, it must be a polyolester oil.

 IMPORTANT

NOTE: 

Both  airflow  and  refrigerant  charge  must  be 

monitored for proper system set-up. It may be necessary to 

alternately check and adjust the airflow and the refrigerant 

charge.

If the system is void of refrigerant, or if the outdoor ambient 

temperature is cool, use the weigh-in method to charge the 

unit. Do this after any leaks have been repaired.
1.  Recover the refrigerant from the unit.
2.  Conduct a leak check, then evacuate as previously 

outlined.

3.  Weigh in the charge according to the total amount 

shown on the unit nameplate.

If weighing facilities are not available or if unit is being 

charged during warm weather, use one of the following 

procedures.

•  For systems using a TXV on the indoor evaporator 

and outdoor temperature above 60°F

 – charge in 

cooling mode using the subcooling method and table 

provided on the unit access panel.

•  For systems below 60°F

 – charge in heating mode 

using the subcooling method and table provided on 

the unit access panel. Attach low pressure gauge hose 

to auxiliary service port (Figure 7) to access suction 

side in heating mode.

NOTE: 

All unit table values are based on 70 to 80°F 

indoor  return  air  temperature  for  cooling  mode,  and 

65

°

F to 75°F return air temperature for heat mode.

Figure 7. Auxiliary Suction Service Port Location

Auxiliary Suction 

Service Port

Summary of Contents for Allied Air Enterprises BHP16L

Page 1: ...l as well as the instructions supplied in separate equipment before starting the installation Observe and follow all warnings cautions instructional labels and tags Failure to comply with these instru...

Page 2: ...when lifting avoid contact with sharp edges Installation NOTE In some cases noise in the living area has been traced to gas pulsations from improper installation of equipment Locate unit away from wi...

Page 3: ...cted by a wall or other barrier Table 2 Clearances 30 around Control Box 24 6 NOTE See Table 2 for specific minimum clearance guidelines Figure 2 DO LOCATE THE UNIT With proper clearances on sides and...

Page 4: ...Size 12 ft 25 ft 50 ft 75 ft 100 ft 24 000 3 4 7 8 3 4 7 8 7 8 36 000 7 8 7 8 7 8 7 8 1 1 8 48 000 7 8 7 8 7 8 1 1 8 1 1 8 60 000 1 1 8 1 1 8 1 1 8 1 1 8 1 1 8 For lines longer than 50 ft refer to lo...

Page 5: ...UNIT VAPOR LINE SERVICE VALVE VAPOR LIQUID 1 A B C D A Cylinder with clean R 410A positioned to deliver liquid refrigerant to the vapor service valve B Refrigerant gauge set low side to the liquid lin...

Page 6: ...il Shown Sensing bulb insulation is required if mounted external to the coil casing sensing bulb installation for bulb positioning STUB END TEFLON RING LIQUID LINE ASSEMBLY WITH BRASS NUT DISTRIBUTOR...

Page 7: ...ound Do not crimp end of the line Remove service cap and core from both the vapor and liquid line service ports 1 2 LIQUID LINE SERVICE VALVE SERVICE PORT CORE SERVICE PORT CAP SERVICE PORT CORE SERVI...

Page 8: ...ES POINT FLAME AWAY FROM SERVICE VALVE PREPARATION FOR NEXT STEP 7 WRAP SERVICE VALVES To help protect service valve seals during brazing wrap water saturated cloths around service valve bodies and co...

Page 9: ...of the manifold gauge set in order to pressurize the line set and the indoor unit E After a few minutes open one of the service valve ports and verify that the refrigerant added to the system earlier...

Page 10: ...id refrigerant Open the manifold gauge valve 1 to 2 psig in order to release the vacuum in the line set and indoor unit G Perform the following Close manifold gauge valves Shut off HFC 410A cylinder R...

Page 11: ...nch with a hex head extension to back the stem out counterclockwise as far as it will go Use a 3 16 hex head extension for liquid line service valves and a 5 16 extension for suction line service valv...

Page 12: ...ring 2 Ground unit at unit disconnect switch or to an earth ground To facilitate conduit a hole is in the bottom of the control box Connect conduit to the control box using a proper conduit fitting Un...

Page 13: ...e 4 for refrigerant charge adjustment A blank space is provided on the unit rating plate to list the actual field charge Table 4 Refrigerant Charge Adjustment Liquid Line Set Diameter Oz Per 5 ft adju...

Page 14: ...he compressor during test mode High Pressure Switch HI PS When the high pressure switch trips the control board will cycle off the compressor and the strike counter in the board will count one strike...

Page 15: ...rost mode Units are shipped with jumper installed on DELAY pins NOTE The 30 second compressor delay feature known as the quiet shift must be deactivated during any unit performance testing The feature...

Page 16: ...e will be initiated after 30 minutes of heating mode compressor run time The control will attempt to self calibrate after this and all other defrost cycle s Calibration success depends on stable syste...

Page 17: ...n system 3 Improper metering device installed or incorrect operation of metering device 4 Incorrect or improper sensor location or connection to system 1 Remove any blockages or restrictions from coil...

Page 18: ...Page 18 of 24 506468 01 Issue 1946 24V No 24V...

Page 19: ...he control board without experiencing nuisance alerts Thermostat Wiring The diagnostic module requires a thermostat demand signal to operate properly See Figure 6 for connections The thermostat signal...

Page 20: ...mer is overloaded 2 Low line voltage contact utility if voltage at disconnect is low Check wiring conditions Table 7 Diagnostic Module Codes Mis wired Module Troubleshooting Mis wired Module Indicatio...

Page 21: ...ent fins may affect unit operation SHARP OBJECT HAZARD Condenser coils have sharp edges Wear adequate body protection on body extremities e g gloves FAILURE TO FOLLOW THIS WARNING COULD RESULT IN BODI...

Page 22: ...he defrost cycle In case of extended power outage If the outdoor temperature is below 50 F and power to your outdoor unit has been interrupted for one hour or longer observe the following when restori...

Page 23: ...506468 01 Page 23 of 24 Issue 1946 Figure 9 Two Stage Wiring Diagram 24 36 48 Models Only...

Page 24: ...Page 24 of 24 506468 01 Issue 1946 Figure 10 Two Stage Wiring Diagram 60 Model Only...

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