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06/11

506727−01

*2P0611*

*P506727-01*

Page 1

2011 Lennox Industries Inc.

Dallas, Texas, USA

These instructions are intended as a
general guide and do not supersede
local codes in any way. Consult
authorities having jurisdiction before
installation.

RETAIN THESE INSTRUCTIONS

FOR FUTURE REFERENCE

NOTICE TO INSTALLER

UNIT PLACEMENT

It is critical for proper unit operation to place outdoor unit on an
elevated surface as described in 

Unit Placement 

section on page 6.

BRAZING LINE SET TO SERVICE VALVES

It is imperative to follow the brazing technique illustrated starting on page
11 to avoid damaging the service valve’s internal seals.

CAUTION

Physical contact with metal edges and corners while
applying excessive force or rapid motion can result in
personal injury. Be aware of, and use caution when
working near these areas during installation or while
servicing this equipment.

WARNING

Improper installation, adjustment, alteration, service or
maintenance can cause personal injury, loss of life, or
damage to property.

Installation and service must be performed by a licensed
professional installer (or equivalent) or a service agency.

IMPORTANT

The Clean Air Act of 1990 bans the intentional venting of
refrigerant (CFCs, HCFCs and HFCs) as of July 1, 1992.
Approved methods of recovery, recycling or reclaiming
must be followed. Fines and/or incarceration may be
levied for noncompliance.

IMPORTANT

This unit must be matched with an indoor coil as
specified in Lennox Engineering Handbook. Coils
previously charged with HCFC−22 must be flushed.

INSTALLATION
INSTRUCTIONS

Merit

®

 Series 13HPX

 

Units

HEAT PUMP UNITS

506727−01
06/11
Supersedes  04/11

Litho U.S.A.

TABLE OF CONTENTS

Shipping and Packing List

1

. . . . . . . . . . . . . . . . . . . . . . 

General

1

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Model Number Identification

2

. . . . . . . . . . . . . . . . . . . . 

Unit Dimensions

3

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Typical Parts Arrangement

3

. . . . . . . . . . . . . . . . . . . . . 

Caps and Fasteners Torque Requirements

3

. . . . . . . 

Operating Gauge Set and Service Valves

3

. . . . . . . . 

Recovering Refrigerant from Existing System

5

. . . . . 

New Outdoor Unit Placement

6

. . . . . . . . . . . . . . . . . . . 

Removing and Installing Panels

8

. . . . . . . . . . . . . . . . . 

Line Set Requirements

9

. . . . . . . . . . . . . . . . . . . . . . . . 

Brazing Connections

11

. . . . . . . . . . . . . . . . . . . . . . . . . . 

Indoor Refrigerant Metering Device Removal and
Flushing Line Set and Indoor Coil

14

. . . . . . . . . . . . . . . 

Installing New Indoor Metering Device

15

. . . . . . . . . . . 

Leak Test Line Set and Indoor Coil

16

. . . . . . . . . . . . . . 

Evacuating Line Set and Indoor Coil

17

. . . . . . . . . . . . . 

Electrical Connections

18

. . . . . . . . . . . . . . . . . . . . . . . . . 

Unit Start−Up

23

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Servicing and Weighing In Refrigerant for Units
Delivered Void of Charge

23

. . . . . . . . . . . . . . . . . . . . . . 

Optimizing System Refrigerant Charge

25

. . . . . . . . . . 

System Operation

29

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Defrost System

29

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Maintenance (Dealer and Homeowner)

30

. . . . . . . . . . . 

Start−Up and Performance Checklist

32

. . . . . . . . . . . . . . 

Shipping and Packing List

Check the unit components for shipping damage. If you
find any damage, immediately contact the last carrier.

1  Assembled outdoor unit

General

The 13HPX outdoor unit uses HFC−410A refrigerant. This
unit must be installed with a matching indoor blower coil
and line set as outlined in the 13HPX Engineering
Handbook. These outdoor units are designed for use in
check / expansion valve (CTXV) systems only and are not
to be used with other refrigerant flow control devices. An
indoor coil check / expansion valve approved for use with
HFC−410A must be ordered separately and installed prior
to operating the unit.

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Summary of Contents for 13HPX

Page 1: ...previously charged with HCFC 22 must be flushed INSTALLATION INSTRUCTIONS Merit Series 13HPX Units HEAT PUMP UNITS 506727 01 06 11 Supersedes 04 11 Litho U S A TABLE OF CONTENTS Shipping and Packing...

Page 2: ...s mm SIDE VIEW A B OPTIONAL UNIT STANDOFF KIT 4 FIELD INSTALLED SIDE VIEW C A Model No A B C 13HPX 018 230 24 1 4 616 33 1 4 845 32 1 2 826 13HPX 024 230 24 1 4 616 33 1 4 845 32 1 2 826 13HPX 030 230...

Page 3: ...LY Figure 1 Typical Unit Parts Arrangement Caps and Fasteners Torque Requirements IMPORTANT Only use Allen wrenches of sufficient hardness 50Rc Rockwell Harness Scale minimum Fully insert the wrench i...

Page 4: ...stem cap with an appropriately sized wrench 2 Use a service wrench with a hex head extension 3 16 for liquid line valve sizes and 5 16 for vapor line valve sizes to back the stem out counterclockwise...

Page 5: ...tem Remove existing refrigerant using one of the following procedures RECOVERING REFRIGERANT 1 2 3 NOTE Use the recovery machine instructions to make the correct manifold gauge set connections for rec...

Page 6: ...lope tolerance as described in figure 5 detail B ROOF MOUNTING Install the unit a minimum of 4 inches 102 mm above the roof surface to avoid ice build up around the unit Locate the unit above a load b...

Page 7: ...bers 94J45 4 each or 30K79 20 each When installed in areas where low ambient temperatures exist locate unit so winter prevailing winds do not blow directly onto outdoor unit Locate unit away from over...

Page 8: ...irst then B C and finally D When reinstalling panels reverse that order starting with panel D C B and finally A REMOVAL REPEAT STEPS 1 2 AND 3 TO REMOVE PANELS B C AND FINALLY D STEP 1 STARTING WITH P...

Page 9: ...as listed in table 2 and total length of installation Number of elbows vertical rise or drop in the piping USING EXISTING LINE SET Things to consider Liquid line that meter the refrigerant such as RF...

Page 10: ...METERS INTERVALS THEN STRAP THE LIQUID LINE TO THE VAPOR LINE FLOOR JOIST OR ROOF RAFTER REFRIGERANT LINE SET INSTALLING HORIZONTAL RUNS NOTE Similar installation practices should be used if line set...

Page 11: ...rform operations only in well ventilated areas Wear gloves and protective goggles or face shield to protect against burns Wash hands with soap and water after handling brazing alloys and flux IMPORTAN...

Page 12: ...lated nitrogen at 1 to 2 psig through the low side refrigeration gauge set into the liquid line service port valve and out of the suction vapor line service port valve CUT AND DEBUR CAP AND CORE REMOV...

Page 13: ...saturated cloths underneath the valve body to protect the base paint 4 FLOW NITROGEN Flow regulated nitrogen at 1 to 2 psig through the refrigeration gauge set into the valve stem port connection on...

Page 14: ...from the liquid line orifice housing Take care not to twist or damage distributor tubes during this process G Remove and discard check expansion valve and the two Teflon rings H Use a field provided...

Page 15: ...distributor assembly B Install one of the provided Teflon rings around the stubbed end of the expansion valve and lightly lubricate the connector threads and expose surface of the Teflon ring with ref...

Page 16: ...aks Use the following procedure to test for leaks 1 With both manifold valves closed connect the cylinder of HFC 410A refrigerant to the center port of the manifold gauge set Open the valve on the HFC...

Page 17: ...e dry nitrogen from the line set and indoor unit E Reconnect the manifold gauge to the vacuum pump turn the pump on and continue to evacuate the line set and indoor unit until the absolute pressure do...

Page 18: ...power 24VAC 40 VA minimum Refer to the unit nameplate for minimum circuit ampacity and maximum fuse or circuit breaker HACR per NEC Install power wiring and properly sized disconnect switch NOTE Units...

Page 19: ...lled low and high voltage circuits NOTE Do not bundle any excess 24VAC control wires inside control panel TYPICAL CONTROL WIRING R C W1 Y1 O G R C W1 W2 W3 G REVERSING VALVE Thermostat Indoor Unit R C...

Page 20: ...Page 20 506727 01 Figure 15 Typical Unit Wiring Diagram Downloaded from ManualsNet com search engine...

Page 21: ...SWITCH S4 LIQUID LINE LOW PRESSURE SWITCH S87 SUCTION LINE REVERSING VALVE L1 DEFROST THERMOSTAT S6 CRANKCASE THERMOSTAT S40 042 048 AND 060 UNITS ONLY Figure 16 Typical Unit Factory Wiring Downloaded...

Page 22: ...REVERSING VALVE L1 DEFROST THERMOSTAT S6 THERMAL SWITCH S173 CRANKCASE HEATER HR1 060 ONLY GROUND WIRE GREEN CRANKCASE THERMOSTAT S40 042 048 AND 060 UNITS ONLY Figure 17 Typical Unit Factory Wiring C...

Page 23: ...for Outdoor Units Delivered Void of Charge The following procedures are only required if it has been determine that the new outdoor unit is void of charge Skip to the next section if refrigerant charg...

Page 24: ...DIAMETER OUNCES PER 5 FEET GRAMS PER 1 5 METERS ADJUST FROM 15 FEET 4 6 METERS LINE SET 3 8 9 5 MM 3 OUNCE PER 5 85 GRAMS PER 1 5 M If line length is greater than 15 feet 4 6 meters add this amount I...

Page 25: ...2 Set the thermostat for either cooling or heating demand Turn on power to the indoor unit and close the outdoor unit disconnect switch to start the unit 3 Allow unit to run for five minutes to allow...

Page 26: ...is between 70 to 80 F 21 27 C This temperature range is what the target subcooling values are base upon in table 3 If indoor return air temperature is not within reference range set thermostat to cool...

Page 27: ...CX34 38A B 8 16 1 2 CH33 60D 7 6 0 11 CBX40UHV 024 11 22 1 6 CX34 44 48B C 8 19 1 6 CR33 50 60C 7 6 0 12 CH33 25B 11 13 0 15 042 CBX26UH 042 11 7 1 1 CR33 60D 7 6 0 12 CH33 36B 11 13 0 15 CBX27UH 042...

Page 28: ...299 309 316 245 265 285 307 330 354 381 409 438 469 505 13HPX 060 275 287 293 326 339 259 272 294 315 343 366 388 416 443 474 494 Temperature of the air entering the outside coil Table 5 HFC 410A Tem...

Page 29: ...o 70 F 21 C Crankcase Heater HR1 and Thermostat Switch S40 60 model only All models sizes are equipped with a belly band type crankcase heater HR1 prevents liquid from accumulating in the compressor T...

Page 30: ...at service light during periods of inefficient operation Defrost Control Diagnostic LEDs The defrost board uses two LEDs for diagnostics The LEDs flash a specific sequence according to the condition T...

Page 31: ...ed for your system call your Lennox dealer for assistance 3 Reusable Filter Many indoor units are equipped with reusable foam filters Clean foam filters with a mild soap and water solution rinse thoro...

Page 32: ...ce Book Start Up and Performance Checklist Job Name Job no Date Job Location City State Installer City State Unit Model No Serial No Service Technician Nameplate Voltage Rated Load Ampacity Compressor...

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