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Lennox Hearth Products Winslow PI40, Installation And Operation Manual

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Lennox Hearth Products Winslow PI40 Installation And Operation Manual Download Page 36

36

NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.

ZC Framing Dimensions for Combustible / Floor

Figure 64

Exhaust

Top View

Front

8-1/4”

(210mm)

9-1/8”

(232mm)

39”

(991mm)

Exhaust

Intake

A/C

Power Cord

Front View

6-3/4”

(172mm)

19-1/2”

(495mm)

25-1/2”

(648mm)

10-3/8”

(264mm)

4”

(102mm)

3-1/2”

(89mm)

Side View

29-1/2”

(749mm)

16-1/8”

(410mm)

Outside Air Intake

Exhaust

A/C Power

Summary of Contents for Winslow PI40

Page 1: ...nd use of this pel let fuel burning room heater Failure to follow these instructions could result in property damage bodily injury or even death Contact your local building or fire officials to obtain a permit and information on any installation require ments and inspection requirements in your area WARNINGS Hot Do not touch The glass and surfaces of this appliance will be hot during operation and...

Page 2: ...uderunningatthelowtomidrangesettingwithoccasional running on the maximum setting during the coldest periods of the winter DO NOT OVER FIRE THIS INSERT Follow all instructions regarding the proper use of this insert 14 CAUTION NEVER PUT FINGERS NEAR AUGER This appliance isequippedwithahopperlidswitch whichisdesignedtostop the auger when the hopper lid is opened NEVER DISCONNECT OR BYPASS THIS SWITC...

Page 3: ... Page 19 Manual Operation Page 19 Thermostat Operation Page 19 Shut Down Page 20 Paint Curing Page 20 Convection Blower Operation Page 20 Operating Sounds Page 20 Pellet Fuel Page 20 Corn Fuel Page 20 Cautions Page 20 Cleaning and Maintenance Page 21 24 Burn Pot Cleaning Page 21 Cleaning Glass Page 21 Inspect Gaskets Page 21 Cleaning Heat Exchanger Page 21 Cleaning Flue Gas Passageways Page 21 Cle...

Page 4: ...ling smoke detectors If possible install the smoke detector in a hallway adjacent to the room to reduce the possibility of occasional false activation from the heat produced by these appliances If your local code requires a smoke detector be installed within the same room you must follow the requirements of your local code Check with your local building department for require ments in your area In...

Page 5: ... Capacity 55 pounds adjustable down to 40 pounds to fit into small fireplaces Listing Information The Winslow PI40 insert is safety listed with the following agencies OMNI Test Laboratories Inc Portland Oregon to ASTM E 1509 US EPA List of Approved Wood Heating Appliances Colorado Approved Pellet Stoves Appearance Options TheWinslowPI40insertcanbeorderedwiththefollowingdoortrims grills surround fl...

Page 6: ...combustion FUEL CAUTION The use of unapproved dirty wet and or high salt content fuel will void the warranty This insert is designed to burn wood pellet fuel In addition a corn wood pelletmixture withamaximumof50percentcorncanbeburned Burning any other fuel that is not approved for use with this appliance will void the appliance warranty IMPORTANT The corn wood mix needs to be mixed evenly before ...

Page 7: ...584mm Minimum 36 914mm Minimum Figure 1 Figure 2 Existing 8 Flue Flex Pipe Exhaust Collar 8 3 4 222mm Min W Hopper Extension 21 13 16 554mm W O Hopper Extension 18 5 16 465mm 15 381mm NOTE DIAGRAMS ILLUSTRATIONS ARE NOT TO SCALE 15 1 4 387mm 19 483mm 29 3 4 756mm 14 3 8 365mm 26 1 4 667mm 23 3 8 594mm 26 660mm Figure 3 Figure 4 Figure 5 INSERT Dimensions Minimum Fireplace Size This fireplace inser...

Page 8: ...I Testing Laboratories Inc 6 152mm 6 152mm 3 76mm 3 76mm 6 152mm Insert Base Firebox Front Edge Floor Protection Hearth Protection shaded gray Figure 6 Figure 7 Figure 8 Clearances to Combustibles INSTALL VENT AT CLEARANCES SPECIFIED BY THE VENT MANUFACTURER Important The control board attaches to the back of the right side surround panel Therefore the width of the fireplace firebox needstobe36 91...

Page 9: ...to the 3 flue collar The outside air pipe may run up the chimney horizontally or down provided the structural integrity of the fireplace and chimney system are maintained DO NOT INSTALL A FLUE DAMPER IN THEEXHAUSTVENTINGSYSTEMOFTHISUNIT DONOTCONNECTTHIS UNIT TO A CHIMNEY FLUE SERVING ANOTHER APPLIANCE Vent Termination Requirements If the insert is not vented vertically the following apply 1 Do not...

Page 10: ... 8m K Clearance to non mechanical air supply inlet to building or the combustion air inlet to any other appliance min 48 1 2m L Clearance to a mechanical air supply inlet min 120 3 1m M Clearance above paved sidewalk or a paved driveway located on public property min 84 2 1m N Clearance under veranda porch deck or balcony min 12 30cm Note Local codes or regulations may require different clearances...

Page 11: ...r may help in installing the nuts See the expanded view in Figure 11A 2 Screw the six 1 4 truss head screws partially into the speed nuts see A in Figure 11A 3 The side surround panel with the small access door for the control board goes on the right side of the insert see Figures 11B and 11C Slide the slots in the side surround panels and top surround panels behind the heads of the truss screws T...

Page 12: ...The insert must be fastened to the hearth floor using lag screws The screws can be inserted through the holes in the base located behind the side doors If the hearth is concrete or masonry use proper lag bolts and methods designed for anchoring to masonry or concrete The insert must be grounded with a 8 or larger copper wire WARNING DONOTINSTALLTHISINSERTINASLEEP ING ROOM IN A MANUFACTURED HOME CA...

Page 13: ...he slots from which the jumperwirewasremoved Repeatthisprocessfortheotherthermostat wire Retain the jumper wire for future reinstallation See Page 19 for ther mostat operation instructions IMPORTANTNOTE Installthethermostatperthemanufacturers instructions provided with the thermostat Failure to follow manufacturers instructions could result in a malfunction Pay special attention to the thermostat ...

Page 14: ...rim and the top edge of the front door and a 1 1 2 38 mm gap between the lower door trim to the bottom of the front door Visually inspect the alignment of the trim and adjust if necessary See Figure 20 6 Finish tightening nuts CAUTION DO NOT OVER TIGHTEN NUTS DIMPLING OF THE TRIM WILL OCCUR Trim stud Door Handle Holes for trim studs Top edge of lower door trim Figure 16 Figure 18 Figure 17 Figure ...

Page 15: ...using 1 8 allen wrench or t handle wrench re install the four button head screws through the two holes at each end of the grill and into the stove body See Figures 23 and 24 Figure 23 Figure 24 IMPORTANT If you have a gold or nickel grills be sure to clean them with a soft cloth and household glass cleaner prior to burning the insert Fingerprints left on the plated surfaces while burning will usua...

Page 16: ...l Installation Option Part 79030 Kit Contents Brick Panel A 4 Tap Tights B Tools Required Drill 90 drill recommended 18 drill bit 5 32 allen wrench Figure 26 2 Remove all pellets and ash from the firebox to ensure a proper fit for the brick panel 3 Insert the brick panel top first as shown in Figure 27 The two cut out corners should be at the bottom 4 Make sure that the brick panel is centered wit...

Page 17: ...len wrench 6 Replace the Burn Pot and check that it is firmly in place if you can rotate the Burn Pot it is not installed correctly If present install the optional log set according to the log set installation instructions included with your log set 7 Re hang the door by reversing the instructions in step 1 Figure 29 ...

Page 18: ...ght corner of the firebox Rotate the brackets D so they are placed as shown in Figure 32 The bracket fits between the back of the firebox and the air wash at the front of the insert 3 Remove the ceramic logs from the box and carefully unwrap them Position each back log A and B in Figure 33 in their proper place one on each side against the back of the firebox 4 The front log should face the front ...

Page 19: ... be done by turning the heat setting dial to off and back to the desired heat setting 1 thru 5 You will then have to press the start button to initiate ignition Caution Failure to confirm pellets in the Burn Pot remain burning after re fueling may result in smoke escaping from the unit Smoke escaping the unit can also be a result of ignition of the unit with excessive pellets located inside the bu...

Page 20: ...an those made from softwoods Minerals from ash and sand in the pellets form clinkers under the extreme temperatures in the Burn Pot Try burning various brands of pellets until you find one that burns with minimum ash and clinkers Once you find a pellet brand that burns well continue using this brand High ash fuel increases the frequency of insert cleaning Fuel with an excessive moisture content ma...

Page 21: ...ot down so surface A is tight against the steel supporting the pot Do not substitute any other grate or pot for use in this insert Cleaning Glass CAUTION Do not open the front door when the fireplace insert is hot To open the door follow the first two steps listed in Front Door Removal on Page 24 Clean the glass using a soft cloth or paper towel and a household glass cleaner or gas stove window cl...

Page 22: ...ast once every year to determine if cleaning is necessary Sweep the pipe as needed The insert has a clean out box to which the flue pipe or flex pipe is at tached Toaccesstheclean outbox removetherightsidesurroundpanel and right door Figure 37 shows the box in the upright position attached to the flue fan Figure 38 shows the box from the bottom revealing the latch securing the box door Pull the la...

Page 23: ...Locate the switch on the combustion blower see Figure 44 3 Using a flat head screwdriver remove the 2 screws which secures the switch to the blower housing 4 Using a dry cloth wipe off any flyash build up on the sensor portion of the switch 5 Reinstall switch Ensure wires are properly connected to the switch and the connectors are not making contact with the blower housing Close side panel Note Fa...

Page 24: ...all the door repeat the steps in reverse order Side Door Removal To remove the door 1 Swing the door open 2 Lift the door up and 3 Pull the bottom of the door out and down pulling the top hinge pin out of the retaining hole in the top hinge bracket To reinstall the door slide the pin on the top of the door up and into the hole in the upper hinge bracket Slide the pin on the bottom of the door into...

Page 25: ...rol board Over Temperature Snap Switch Opens at 225 F This switch is installed on the convection blower see C in Figure 45 and shuts the insert down if it senses excessive temperatures This snap switch has a reset button on it and will not allow the insert to start up until the reset button has been pushed Proof of Fire Snap Switch Closes at 140 F This switch is installed on the combustion blower ...

Page 26: ...t faster than they can be resupplied or there are significant variations of flame height within a single burn setting the draft adjuster may need to be adjusted to deliver less combustion air After the draft adjuster is adjusted re evaluate the appearance of the flame It may be necessary to continue adjusting it in increments until proper combustion is achieved the flame should become a brighter y...

Page 27: ...en selector knob is turned no lights light up Possible Problem Solution Power cord is not plugged in Plug in power cord Board fuse blown Replace 3 amp fuse located on front of control board Wall outlet not energized Check circuit breaker panel Board broken damaged or defective Replace the control board Vacuum Switch Shuts Insert Down Code Ready light flashes red 1 short and 1 long blink Possible P...

Page 28: ...ce technician Flue gas passageways restricted Call service technician Auger motor not operating Call service technician Hopper lid is open Close Hopper Lid Hopper lid switch is faulty Replace hopper lid switch if determined to be faulty Over Temperature Snap Switch Shuts Insert Down Code Ready light flashes red 2 long blinks Possible Problem Solution Convection blower not running Blower dirty blow...

Page 29: ...2 Door Handle Assembly REPLACEMENT PARTS WINSLOW PI40 79040 Door w glass No Trim H6021 Flue Clean Out Box H5988 Hardware Package H5911 Hopper Door Wire 79021 Igniter Fuse 6 Amp 5 Pack H6005 Igniter W hose Clamp H5891 Overtemp Switch H6004 Power Cord H5887 Proof Of Fire Switch H3128 Right Flange W controls Access Door 40 H6020 Right Flange W controls Access Door 48 H5898 Vacuum Line 12 Piece H5889 ...

Page 30: ... Extended Side Trim Kit Gold 775208M 75063 GFHKET N Extended Side Trim Kit Nickel 775208M Accessories ThethreeinchdeepsurroundassemblypositionstheWinslow pelletinsertthreeinches forward onto the hearth which allows the insert to fit into a fireplace with a narrower front width 32 minimum Using the other standard surround sizes require a minimum front fireplace width of 36 Surround Trim ref Form 77...

Page 31: ...12 79030 P40BRICK Standard Brick Panel ref Form 775276M 13 H4635 DWTK Digital Wall Thermostat Kit 14 70005 RT AC Remote Control w Thermostat Alter nating Current ref Form 775280M 15 H0251 RCL STAT Deluxe Remote Control Timer Ther mostat Clock ref Form 750129M 16 H6907 P40DIAG40 Diagnostic Tool ref Form 775293M 17 12050004 Cleaning Brush ref Form 14720036 18 H8159 TSPK B Touch up Spray Paint Kit Bl...

Page 32: ...ately 2 1 16 52 mm into the holes provided at the bottom of the insert see Figure 51 3 Set the insert on the insulation board Now that the insert is level place your insulation board in place where the insert will be installed and set the PI40 insert over the insulation board so the two front leveling legs line up with the two cut outs in the front of the insulation board see Figure 52 Your PI40 h...

Page 33: ... INSTRUCTIONS DETERMINE THE FLOOR PROTECTION REQUIREMENTS FOLLOW INSTRUCTIONS IN THE INSTALLATION AND OPERATION MANUAL IF ANYTHING OTHER THAN A MASONRY HEARTH IS USED WITH THE WINSLOW FIREPLACE INSERT YOU MUST USE HEAT KIT CAT NO 79024 SOLD SEPARATELY IF A MASONRY HEARTH IS USED IT MUST EXTEND THE FULL WIDTH AND DEPTH OF THE ENCLOSURE AND TO THE FRONT AS SPECIFIED IN THE INSTALLATION AND OPERATION...

Page 34: ...e used in Step 7 Figure 56 Figure 57 Figure 58 Figure 59 A B C Bottom 2 holes on each side D 5 Install the top stand offs G There are 2 standoffs on the top panel D Install them by taking the lip of the standoff and sliding them into the slots a and b then bend them down Using the sheet metal screws provided screw the standoffs G into the holes provided D G a b 6 Install the side stand off bracket...

Page 35: ...C see Figure 61 Slide the ZC box against the back of the stove and reinstall the 3 screws removed in Step 7 through top panel D and into the stove Figure 60 Figure 61 9 Install the access panel E by screwing it onto the right side panel C using four of the sheet metal screws provided Figure 62 C E 10 Final step Install the 4 door washers K using 4 of the sheet metal screwsprovided inserttwooneachl...

Page 36: ...for Combustible Floor Figure 64 Exhaust Top View Front 8 1 4 210mm 9 1 8 232mm 39 991mm Exhaust Intake A C Power Cord Front View 6 3 4 172mm 19 1 2 495mm 25 1 2 648mm 10 3 8 264mm 4 102mm 3 1 2 89mm Side View 29 1 2 749mm 16 1 8 410mm Outside Air Intake Exhaust A C Power ...

Page 37: ... Non Combustible Hearth Floor Figure 65 Exhaust Top View Front Outside Air Intake Exhaust A C Power Exhaust Intake A C Power Cord Front View Side View 8 1 4 210mm 9 1 8 232mm 39 991mm 10 3 8 264mm 19 1 2 495mm 25 1 2 648mm 4 3 4 121mm 28 711mm 16 1 8 410mm 3 76mm 2 1 2 64mm ...

Page 38: ...age 29 for a complete replacement parts list Use only parts sup plied from the manufacturer Normally all parts should be ordered through your Lennox Hearth Products distributor or dealer Parts will be shipped at prevailing prices at time of order When ordering repair parts always give the following information 1 The model number of the appliance 2 The serial number of the appliance 3 The Cat No 4 ...

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