Lennartsfors IronHorse 2013 Operator'S Manual Download Page 1

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Edition 2015-03-31

Operator’s Manual

Read this Operator's Manual carefully
and make sure you understand it
before attempting to use the Iron Horse.

Models

IH 2055 , IH 2090 , IH 2013

Classic & Flex

Summary of Contents for IronHorse 2013

Page 1: ...Edition 2015 03 31 1 Operator s Manual Read this Operator s Manual carefully and make sure you understand it before attempting to use the Iron Horse Models IH 2055 IH 2090 IH 2013 Classic Flex...

Page 2: ...15 03 31 2 Introduction 3 Symbols 4 Warning signs 4 Safety instructions 5 Description 7 Fuel handling 18 Starting and stopping 19 Checks before use 20 Use 21 Maintenance 28 Trouble shooting 35 Technic...

Page 3: ...re comprehensive servicing or trouble shooting should be performed by the dealer s service personnel The Operator s Manual describes all essential safety details and must be read and understood by the...

Page 4: ...trol on the engine Brake locked Brake open Parking brake Fast Slow Clutch Choke Fuel tap Differential Forward Reverse Engaged Disengaged Helmet hearing protection and eye protection should be used Glo...

Page 5: ...Gloves 4 Boots or work shoes with steel toe caps and non slip soles 5 First aid kit Safety during use The safety regulations that apply while using the Iron Horse are documented in respective areas u...

Page 6: ...e present in the risk zone Safety during use The safety regulations that apply while using the Iron Horse are documented in respective areas under the section Use on page 24 27 The operator should obs...

Page 7: ...Caterpillar track 11 Tension wheel bearing 12 Rear bogie wheel 13 Cover over track 14 Lever for log bunk 15 Front bogie wheel 16 Drive wheel 17 Storage box 18 Roll over bar 19 Screw for height settin...

Page 8: ...10 Tension wheel bearing 11 Bogie wheel rear 12 Cover over track 13 Front bogie wheel 14 Drive wheel 15 Belt guard 16 Protective plate 17 Adjusting bolt for steering arm 18 Balance spring for steering...

Page 9: ...panner 17 19 34 Spark plug spanner 35 Allen key 4 mm 36 Allen key 6 mm 37 Track adjustment tool 38 This Operator s Manual Decal placement The following warning and information decals can be found on t...

Page 10: ...The plates can also serve as a basic platform to transport loads The chassis is equipped with a swing plate to attach the log bunk and other accessories The chassis also houses strong mounts for the...

Page 11: ...itted on the load guard and the winch wire is connected to the winch tower which is vertically adjustable and is equipped with a pulley and swivel making it possible to winch from all directions aroun...

Page 12: ...gearbox is governed depending on the load and revs With heavy loads the speed is geared down and in doing so the torque increases With lighter loads the gear ratio is increased and the Iron Horse the...

Page 13: ...ned in the centre of the steering arm The brake lever is placed on one side of the handlebars The stop control is placed in the middle The weight of the steering arm is offloaded by means of a spring...

Page 14: ...throttle FIG 16 3 for the engine is fitted on the handlebars When the lever is pressed down the speed of the engine increases The throttle is variably controlled When the lever is pressed in fully the...

Page 15: ...it weight neutral Adjusting bolt steering arm FIG 19 The adjusting bolt is located on the steering arm bracket The lever can be set in one of three different positions by pulling out the spring loaded...

Page 16: ...pillar track and hydraulic piston FIG 24 The caterpillar track is protected from contact from the top through the integrated protection 1 on the chassis The guard also protects against logs or other l...

Page 17: ...witch located on the engine with the markings 1 and 0 FIG 26 When the switch is in position 0 the current is shorted Position 1 is the operating mode Throttle FIG 27 The throttle FIG 27 3 is located o...

Page 18: ...n increased engine temperature which can result in serious engine damage Refuelling 1 Clean around the fuel cap 2 Open the fuel cap slowly so that any excess pressure is released 3 Tighten the fuel ca...

Page 19: ...gine by moving one of the stop controls B to the stop position The engine stops by moving one of the stop controls to the stop position Close the fuel tap A Starting a warm engine A warm engine is sta...

Page 20: ...s 3 Move the steering arm to the left open the throttle slightly and check that the Iron Horse swings to the left Release the throttle and the Iron Horse stops 4 Repeat the checks with the gear shift...

Page 21: ...revs As soon as you open the throttle more the clutch engages and the Iron Horse starts to move Moving the steering arm in the direction you wish to travel releases the inner track and the tractive fo...

Page 22: ...d Consequently do not attempt to turn when there is a large need of tractive force for example on steep slopes or when passing obstacles Should you be in a situation where turning is unavoidable us th...

Page 23: ...ive downwards Use the diff lock to ensure that the brakes are applied to both tracks Set the direction as it is very difficult to turn with the Iron Horse when the diff lock is actuated On steep downw...

Page 24: ...the ground The machine s is placed at 90 0 to the log the winch wire is routed over and then under the log and the winch hook is anchored on the Iron Horse The power winch is then started and the log...

Page 25: ...ks drive simultaneously and the machine moves forward When greater tractive force is required use the corner block and move the wire back and secure the hook on the machine This gives a double wire an...

Page 26: ...se the weight on the machine which gives improved drawing ability In undemanding terrain priority can be given to accessibility by moving the cart wheels further forward The timber cart can also be eq...

Page 27: ...ading a drawn load The loading plate makes it easy to winch up logs from behind The loading plate is easy to retrofit It is available in two versions On the Flex model it automatically follows the adj...

Page 28: ...r back A slow return movement on the cable can result in the brake remaining against the brake disc and cause overheating Throttle cable The throttle cable should be lubricated regularly Loosen the ca...

Page 29: ...eplaced Carburettor FIG 62 The trap cup 2 on the carburettor should be cleaned regularly Wash the cup and O ring 1 and wipe clean Refit the parts and turn on the fuel tap ON position Check for possibl...

Page 30: ...s E bevel The bronze bushing H should rotate easily around the axle The bronze bushing rotates when the engine idles 2 Secondary variator FIG 65 Apply a thin layer of bearing grease on the cam disc J...

Page 31: ...at the moving dog clutch hangs on the clutch fitted to the gearbox E 3 The steering arm is pushed completely to one side until it bottoms in the fixed brake shoe A 4 If the movement is stopped by the...

Page 32: ...e the washer 3 Adjust the track using the track adjustment tool and remove the pin 4 Remove the track adjustment tool and press on the wheel bearing to loosen the track 5 If the track is to be tension...

Page 33: ...d into position 3 The eccentric lock is knocked back with a hammer and punch 4 The lock screw is screwed in IMPORTANT Ensure that the screw hits the lowest part of the hexagonal axle This prevents the...

Page 34: ...Clean the particle cup on the carburettor Check the spark plug Lubricate the variator 5 5 hp Lubricate the dog clutch Check the bolts and screws Lubricate the cable control Adjustment of the steering...

Page 35: ...changes down Check springs and plastic lugs Adjust the brake calliper The variator runs slow has difficulty to change up and down Drive and spline on the variator are dry Grease has dried Grease the...

Page 36: ...mission Wires diameter length Length Tractive force Sound levels Equ Sound pressure according to ISO 7917 dB A Equ Sound power according to ISO 7917 dB A Vibration levels Vibration level m s 2 idling...

Page 37: ...gnations IH 2055 IH 2090 IH 2013 with serial numbers 05 01 0001 and onwards are manufactured in conformity with the following EU directives 2006 42 EC Machinery directive 2004 108 EC with annex EMC di...

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