LELY 5.4008.0020.0 Operator'S Manual Download Page 48

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5.4008.8520.0

6-2

Operating Instructions

Figure 15. Open the cover

Item

Qty.

Part no.

Technical data

9.1190.0375.0

Button

5.4008.1422.0

Bracket

5.4008.3465.0

Latch

5.4008.2469.0

Cover

6.2

Switch the Machine ON and OFF

Switch the Machine ON

Open the top cover (see Open or Close the Top Cover on page 6-1).

in n o vato rs in ag ric u ltu re

Summary of Contents for 5.4008.0020.0

Page 1: ...www lely com LelyIndustriesN V Operator Manual EN English Original 5 4008 8520 0 Lely Discovery 120 Collector Mobile Barn Cleaner...

Page 2: ...INTENTIONALLY BLANK 5 4008 8520 0 innovators in agriculture...

Page 3: ...es not constitute an offer for sale Certain products may not be available in individual countries and products supplied may differ from those illustrated No part of this publication may be copied or p...

Page 4: ...INTENTIONALLY BLANK 5 4008 8520 0 4 Trademarks Copyright and Disclaimer innovators in agriculture...

Page 5: ...5 4008 8520 0 List of included Amendments 5 List of included Amendments Issue Date yyyy mm Revision Chapter s Remarks 2019 05 Initial issue innovators in agriculture...

Page 6: ...INTENTIONALLY BLANK 5 4008 8520 0 6 List of included Amendments innovators in agriculture...

Page 7: ...al is free of errors in all translations Therefore if you have any comments please send your feedback to us by e mail manuals Lely com Mention the document number and the page number Applicability Thi...

Page 8: ...umber plate Contact Number Local Service Provider We suggest you write the telephone number and email address of your local service provider contact in the table below This makes sure you can easily f...

Page 9: ...on 4 1 4 1 General Description 4 1 4 1 1 The Lely Discovery 4 1 4 2 Component Description 4 3 4 2 1 Machine 4 3 4 2 2 Lely Control Plus Application 4 7 4 2 3 Dump Pit 4 8 4 2 4 Charging Station 4 9 4...

Page 10: ...the Machine Back to the Charging Station 6 10 6 4 3 3 Drive the Machine to the Water Filling Station 6 11 6 4 3 4 Manually Start a Route 6 11 6 4 3 5 Manually Empty the Manure Tank of the Machine 6 1...

Page 11: ...signed for this purpose Usage going beyond that does not constitute proper use The manufacturer is not liable for damage resulting from improper use the operator only bears the risk Intended uses also...

Page 12: ...INTENTIONALLY BLANK 5 4008 8520 0 1 2 The Lely Discovery Mobile Barn Cleaner innovators in agriculture...

Page 13: ...if not avoided will result in death or serious injury Warning Indicates a hazardous situation which if not avoided could result in death or serious injury Caution Indicates a hazardous situation which...

Page 14: ...lled on top of the dump pit Pause button position decal This decal shows the position of the pause button on the machine 2 3 General Safety When locking up cows in the feed fence e g for clawcare on a...

Page 15: ...ake sure the part is repaired before you put the machine into operation again Wear protective clothing safety shoes Do not stand or sit on the machine not when it is standing still and not when it is...

Page 16: ...supply and the tap water system and the connections to the power supply Changes to the barn after installation which might affect the safe working of the machine must be agreed upon by Lely Examples o...

Page 17: ...d area Be aware of toxic fumes that may release from the manure tank Before removing the air filter release the manure from the tank Always use the lifting point when lifting the machine Make sure tha...

Page 18: ...rd 2 Bar The safeguard on a dump pit consists of metal bars that prevent people and animals from falling into the dump pit The bar that connects the brackets prevents people from falling in the dump p...

Page 19: ...5 4008 8520 0 Safety 2 7 The fence and the dump pit extension frame installed near a large pit prevents people and animals from falling into the large dump pit innovators in agriculture...

Page 20: ...INTENTIONALLY BLANK 5 4008 8520 0 2 8 Safety innovators in agriculture...

Page 21: ...olds and level differences 10 mm 0 4 in Cleaning capacity Max cleaning capacity 500 m with 100 cows recommended cleaning interval 2 h Navigation sensors Detection of the driving direction Gyroscope Di...

Page 22: ...n Dimensions and weight Width 420 mm 16 5 in Depth 153 mm 6 0 in Height 915 mm 36 0 in Weight 19 7 kg 43 4 lb Electrical properties battery charger Input voltage 230 VAC 50 Hz or 110 VAC 60 Hz Nominal...

Page 23: ...g 198 41 lb Water Requirements Min water inlet pressure header tank 1 bar 14 5 psi Max water inlet pressure header tank 3 bar 43 5 psi Min required water flow for filling the header tank 1 5 l min 0 4...

Page 24: ...r Screen resolution 480 x 800 or higher Bluetooth version 2 1 3 0 4 0 dual mode 4 0 single mode is not supported For updates of the smartphone app a WiFi or 3G network must be available Processor 1 GH...

Page 25: ...er describes the parts of the system It also explains how the parts work together to clean the barn floor The main parts of the system are see figure 5 on page 4 2 The machine The dump pit The water s...

Page 26: ...4008 8520 0 4 2 Description 1 2 4 4 4 3 3 5 Figure 5 Overview of the system KEY 1 Charging station 2 Machine 3 Water filling station 4 Dump pit 5 Lely Control Plus application innovators in agricultur...

Page 27: ...Machine Figure 6 Overview of the machine KEY 1 Top cover 2 Hinge of the top cover 3 Antenna 4 Top air filter 5 Charging strips 6 Wheel 7 Safety guard 8 Floor guide 9 Wall guide 10 Water connector 11...

Page 28: ...iption Figure 7 Overview of the bottom of the machine KEY 1 Drain hole 2 Ultrasonic sensor 3 Wall guide 4 Floor guide 5 Manure inlet 6 Manure scraper 7 Wheel drive unit left and right 8 Rear nozzle in...

Page 29: ...1 Air filter 12 Hoisting eye The machine has the following subsystems Control System The control system has the following parts Vehicle Control Box VCB Vehicle Input Output Box VIOB Gyro Box Gyro Two...

Page 30: ...eps every minute 2 beeps every 2 seconds Critical alarm 5 beeps every 10 seconds Driving Mechanism The motors one on the left side and one on the right side drive the wheels via the gearboxes In the f...

Page 31: ...arn This charging station also functions as the start and end point of each route The power system stores and releases the electrical power for the driving mechanism sensors and other electronics The...

Page 32: ...nge anything to the installation of the dump pit The dump pit is the location where the machine releases the manure from its tank The dump pit consists of Dump hole Dump pit safety frame 2 see figure...

Page 33: ...y and control the charging to keep the battery in optimal condition Charger Contact Unit The charger contact unit 3 see figure 11 on page 4 10 is always installed to a wall The shape of the wall unit...

Page 34: ...ing LED orange Power LED green Mains connected OFF ON Recharging 1A ON ON Error Blinking Blinking Figure 11 Charging station KEY 1 Charging electrodes 2 Wall unit including the battery charger 3 Charg...

Page 35: ...ater The machine refills the water bags at the water station The water station has Water reservoir 1 see figure 12 on page 4 11 Water outlet 2 The water connector assures the connection between the wa...

Page 36: ...5 4008 8520 0 4 12 Description 4 3 Software Description Figure 13 Menu structure innovators in agriculture...

Page 37: ...of a machine in operation KEY 1 Current route number and route action 2 Menu button Lely Control app 3 Next route number and start time 4 Battery status and percentage charged 5 Number of alarms warn...

Page 38: ...Battery is connected to the charger and charging Battery is not connected to the charger 93 a calculated percentage this percentage indicates how full the battery is When the battery is completely cha...

Page 39: ...on the ribbon A green border around a button indicates the function is active Wall follow left Follow the left wall In case there is a charging station it will go there and stop automatically to charg...

Page 40: ...d route to add a route in the day planning a new route 1 appears at the bottom of the list of routes You must change the time and if necessary the number of the route Change water on all to change dri...

Page 41: ...f these routes in the day planning into the route that is selected next 4 3 4 Routes Display Description The page Routes shows the routes that you can start manually when the machine is at the charger...

Page 42: ...ith or without spraying water The water fill action will be skipped when no water is selected on this route to go to the page for manual driving 4 3 5 Alarms Display Description The page Alarms shows...

Page 43: ...o the procedures that are described in this manual If the procedure is not written in this manual you must contact your local Lely technician Buttons Failure info to go to the page with information fo...

Page 44: ...5 4008 8520 0 4 20 Description 4 3 7 Settings Display Description The page Settings is used by Lely technicians to make settings innovators in agriculture...

Page 45: ...w the Bluetooth pairing procedure below Bluetooth Pairing 1 Switch the machine ON 2 Make sure that your phone is within 5 m 16 ft range of the machine 3 Switch on Bluetooth on your smartphone see the...

Page 46: ...INTENTIONALLY BLANK 5 4008 8520 0 5 2 First Use innovators in agriculture...

Page 47: ...E button 1 see figure 15 on page 6 2 The PAUSE button lights up 2 Lift the bracket 2 that is located under the top cover 4 3 Push the latch 3 while holding the cover 4 Lift the top cover and fold it c...

Page 48: ...ty Part no Technical data 1 1 9 1190 0375 0 Button 2 1 5 4008 1422 0 Bracket 3 1 5 4008 3465 0 Latch 4 1 5 4008 2469 0 Cover 6 2 Switch the Machine ON and OFF Switch the Machine ON 1 Open the top cove...

Page 49: ...LED 2 turns off and the machine is ready for use The light of the PAUSE button turns ON The machine is OUT OF OPERATION now 4 Close the top cover Switch the Machine OFF 1 Drive the machine away from t...

Page 50: ...hen the machine is in operation mode be aware that the machine is operated autonomously and can move unexpectedly Keep persons away from the machine Before you start operating the machine make sure th...

Page 51: ...o operation by means of the Lely Control Plus application see Put the Machine Into Operation and Take it Out of Operation with the Lely Control Plus Application on page 6 6 The PAUSE button is at the...

Page 52: ...out of operation by sliding the button Operation Status on the home page of the Lely Control Plus application in operation out of operation Put the Machine Into Operation with the Lely Control Plus A...

Page 53: ...ving it stops immediately It also stops taking in manure and sprinkling water The machine can be controlled manually now and settings can be made To do this some extra menus appear 6 4 Control the Mac...

Page 54: ...tphone is set accurate before you connect it to the machine 6 4 3 Manually Control the Machine Moving machine Risk of injury Only control the machine remotely when the machine is in your line of sight...

Page 55: ...you want to make Move left forward curve Move right forward curve Move left backward curve Move right backward curve 4 Before during or after driving the machine you can activate or release the sprink...

Page 56: ...he Lely Control Plus app to the machine see Connect the Lely Control Plus app to the Machine on page 6 7 2 Slide the switch to the left to take the machine out of operation 3 Tap the menu Manual Contr...

Page 57: ...l stop automatically when it reaches the water station and starts filling its water bags The machine will not leave the water station automatically after completing the filling Any following actions m...

Page 58: ...to the Machine on page 6 7 2 Slide the switch to the left to take the machine out of operation 3 Tap the menu Manual Control 4 Manually drive the machine to the dump pit 5 Drive the machine up to the...

Page 59: ...cknowledge the Alarm 1 Select the alarm you want to acknowledge The following screen appears 2 Follow the instructions mentioned under Recovery procedure when the procedure is written in this manual o...

Page 60: ...e controlled by the day planning When the machine is out of operation the day planning has no control over the machine and you can control the machine yourself manually with the Lely Control Plus Appl...

Page 61: ...nge it to 8 Tap to save the day planning 9 Put the machine into operation to start cleaning the barn according to the day planning see on page 6 4 Replace a Route in the Day Planning by Another Route...

Page 62: ...d slide it to the right The button appears 4 Tap the dust bin to delete the route from the day planning 5 Tap to save the day planning 6 Put the machine into operation to start cleaning the barn accor...

Page 63: ...ue to frost 1 Switch off and drain the water supply to the water reservoir 2 Empty the water reservoir push against the water outlet of the water filling station until the water reservoir is empty 3 C...

Page 64: ...INTENTIONALLY BLANK 5 4008 8520 0 6 18 Operating Instructions innovators in agriculture...

Page 65: ...er supply to the charging station 7 1 Maintenance Schedule Maintenance Frequency Visually inspect the machine Weekly Clean the top air filter see Clean the Top Air Filter on page 7 3 Every two weeks W...

Page 66: ...882 lb Never stand under the lifted machine Do not use steel hoisting tools on the hoisting eye Use stainless steel tools or sling 1 Remove the filter see Clean the Top Air Filter on page 7 3 2 Remov...

Page 67: ...asses Risk of losing consciousness Only remove the air filter from the manure tank when the machine is in a well ventilated area Be aware of toxic gasses that may release from the manure tank Before r...

Page 68: ...Air filter 6 Air hole 7 Ring 8 Air tube 9 Manure tank 10 Bracket 11 Nail 12 Nut 13 Filter protector 1 Remove the bolt 1 washer 2 and the ring 3 see figure 20 on page 7 4 2 Remove the top air filter co...

Page 69: ...u clean the ultrasonic sensors regularly the frequency depends on conditions of your farm Do not use a pressure cleaner to clean the ultrasonic sensors When it is difficult to get the manure off first...

Page 70: ...oft brush Test 1 Switch the machine on 2 Test the ultrasonic sensor see Test the Ultrasonic Sensors on page 8 1 Close up 1 Manually drive the machine to the charger 2 Unblock the cow traffic 3 Put the...

Page 71: ...see figure 20 on page 7 4 of the top air filter 2 Remove the top air filter cover 4 3 Remove the air filter 5 4 Cover the air tube 8 to prevent water leaks into the vacuum pump 5 Use water to flush t...

Page 72: ...INTENTIONALLY BLANK 5 4008 8520 0 7 8 Maintenance innovators in agriculture...

Page 73: ...6 7 2 In the main menu of the Lely Control Plus app tap Testing 3 Tap Ultrasound A screen with testing results appears The result should be Good or Excellent for both left and right sensors If not cle...

Page 74: ...INTENTIONALLY BLANK 5 4008 8520 0 8 2 Test and Adjustment innovators in agriculture...

Page 75: ...tion are not clean Clean the water connector of the machine and the water outlet of the water station The water bags of the machine are not filled because the water supply is disrupted Make sure the w...

Page 76: ...time that both the battery level is sufficient and a route is scheduled on the programmed day planning No route is programmed in the day planning Make sure the day planning is programmed correctly see...

Page 77: ...the manure in the dump pit The dump pit is dirty Clean the dump pit The dump pit is frozen Contact your local Lely service provider for solutions to keep the dump pit free of frost The air valve is d...

Page 78: ...th on your smartphone see user manual of your smartphone Your smartphone is not paired to the machine Pair your smartphone with the machine see Pair Your Smartphone to the Machine on page 5 1 The Lely...

Page 79: ...cause Action All the LEDs on the charging station are off The power supply is broken disconnected Check if the power plug is in the outlet Check if the power supply to the power outlet is OK Green an...

Page 80: ...INTENTIONALLY BLANK 5 4008 8520 0 9 6 Troubleshooting innovators in agriculture...

Page 81: ...nd must be done only by qualified recycling organizations All components must be disposed in compliance with the local rules and regulations Lubricants and fluids must be disposed correctly to prevent...

Page 82: ...INTENTIONALLY BLANK 5 4008 8520 0 10 2 Disposal innovators in agriculture...

Page 83: ...2 19 EC we would like to notify you that this product might contain regulated materials which upon disposal according to the WEEE directive require special reuse and recycling processing For this reas...

Page 84: ...INTENTIONALLY BLANK 5 4008 8520 0 11 2 WEEE innovators in agriculture...

Page 85: ...Declaration of Conformity 5 4008 00xx x Machinery directive 2006 42 EC EN ISO 12100 2010 EN 60204 1 2006 AC 2010 EN 60950 1 2006 A2 2013 EN 61000 6 2 2005 EN 61000 6 4 2007 Lely Discovery 120 Collect...

Page 86: ...INTENTIONALLY BLANK 5 4008 8520 0 12 2 EG Declaration of Conformity innovators in agriculture...

Page 87: ...Maintenance 7 1 Manure tank 7 6 O On Off button 6 2 P Pair 5 1 Pause button 6 4 Power button 6 2 R Recycle 10 1 Route manually start a 6 11 S Safety 2 1 Safety decals 2 2 Smartphone connect 6 7 Smartp...

Page 88: ...INTENTIONALLY BLANK 5 4008 8520 0 4 Index innovators in agriculture...

Page 89: ......

Page 90: ...www lely com CornelisFvanFderFLelylaanF1 NL 3147FPB FMaassluis Tel 31F 0 88F F12F28F221 Fax 31F 0 88F F12F28F222 Lely Industries N V...

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