61
9-27
Remove the pin board and test the joint for fit.
If the joint is loose, as shown here, you need
to
lower
the cutter by the same amount as the
gap at the bottom of the pins
➀
(when the
pins are pulled against the socket sides
➁
). If
the joint is too tight,
raise
the cutter slightly.
Test again. You cannot rout the same board
twice with a dovetail cutter, so use two fresh
board ends for each test.
90o
1
2
9-28
Keep the test tail board that fits well, and
mark it with the number of the cutter you
used to rout it. For quick set-up next time,
clamp this tail board in the jig as a
depth-of-
cut gauge
➀
to show how far to lower the
cutter. Better yet, measure the cutter projec-
tion from the end of the guidebush
➁
or
guidebush flange
➂
and record this for fast
set-ups in future.
0
1
2
3
4
5
6
7
8
9
104
3
2
1
0
.10
.20
.30
.40
.50
.60
.70
.80
.90
1/
64
"
.0
1"
60
0
4
8
12
16
20
24
28
32
36
40
44
48
52
56
1
3
2
9-29
When you have the proper tightness of
fit, check the flushness. The tails should
be under flush to the pins by
no more than
1
⁄
64
"[0,3mm] to allow for cleanup (exaggerated
here).
Any concentricity errors in the collet
and guidebush on different routers will affect
this tolerance.
1/64[0,3mm]
-D1600-Ch09.indd 61
4/4/05 1:30:06 PM
Summary of Contents for D1600
Page 6: ...G L O S S A R Y O F S Y M B O L S vi D1600 Ch Gloss indd 6 4 4 05 12 00 38 PM ...
Page 7: ...Jig Assembly Mounting and Using The Clamps CHAPTER 1 D1600 Ch01 indd 1 4 4 05 12 03 14 PM ...
Page 17: ...Adjusting the Finger Assembly CHAPTER 2 D1600 Ch02 indd 11 4 4 05 12 16 33 PM ...
Page 23: ...Operation Concepts and Basic Jig Functions CHAPTER 4 D1600 Ch04 indd 17 4 4 05 12 20 10 PM ...
Page 31: ...25 ACTIVE GUIDE SURFACE ACTIVE GUIDE SURFACE D1600 Ch04 indd 25 4 4 05 12 20 35 PM ...
Page 39: ...Router Preparation CHAPTER 7 D1600 Ch07 indd 33 4 4 05 12 24 23 PM ...
Page 106: ...H I N T S A N D T I P S User Guide 100 Chapter 15 D1600 Ch15 indd 100 4 4 05 1 41 19 PM ...
Page 111: ...Cutter Selection APPENDIX II D1600 ChA2 indd 105 4 4 05 1 47 38 PM ...
Page 119: ...Jig Parts List APPENDIX III D1600 ChA3 indd 113 4 15 05 2 52 10 PM ...
Page 122: ...J I G P A R T S L I S T User Guide 116 Appendix III D1600 ChA3 indd 116 4 15 05 2 52 14 PM ...
Page 123: ...Customer Support Appendix IV D1600 ChA4 indd 117 4 4 05 1 50 05 PM ...