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Lectranator Systems 27316, Installation & Operation Manual

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TABLE OF CONTENTS 

Models: CM3 & CM5  

Important Safety Instructions 

i,ii 

Health, General & Hyperthermia 

1 

Specifications 

2 

 

Section 1 Water Pretest & Preparation 

 

1 a  System Sizing 

3,4 

1 b  Pool Water Preparation & Monitoring 

5-6 

 

Section 2 Plumbing Requirements 

 

2a 

Material Requirements for Installation 

7 

2b 

Cell Installation & Pool Diagrams 

8, 9 

 

Section 3 Control Panel Mounting & Wiring 

 

3a 

Wiring 

10 

3b 

General Information 

11 

 

Section 4 Start Up & Operation 

 

4a 

Control Panel Indicators 

12,13 

4b 

Start Up Sequence 

13 

 

 

 

 

Section 5 Trouble Shooting 

 

5a 

Trouble Shooting  

14,15 

 

Appendix 

 

 

Appendix - Above Ground Installation Locations 

16,17,18 

 

 Appendix - Service Information        

 

 

 

 

 

 

    19 

Summary of Contents for 27316

Page 1: ...ODEL CM5 REGISTRATION NUMBER 27316 PEST CONTROL PRODUCTS ACT PLEASE RETAIN OWNER S MANUAL FOR FUTURE REFERENCE IMPORTANT READ THE LABEL AND THIS MANUAL BEFORE INSTALLING OPERATING Lectranator Systems Inc 2770 24 Ave N E Calgary Ab T1Y 6V7 C R I S T A L M A G I C C ACubby Cristal Magic English Manual A ugust 2003Template TEMP 2007 6392 02 NOV 2007 ...

Page 2: ...n 2 Plumbing Requirements 2a Material Requirements for Installation 7 2b Cell Installation Pool Diagrams 8 9 Section 3 Control Panel Mounting Wiring 3a Wiring 10 3b General Information 11 Section 4 Start Up Operation 4a Control Panel Indicators 12 13 4b Start Up Sequence 13 Section 5 Trouble Shooting 5a Trouble Shooting 14 15 Appendix Appendix Above Ground Installation Locations 16 17 18 Appendix ...

Page 3: ...ING Do not use spas hot tubs or pools unless all suction grates are installed to pre vent body and hair entrapment 5 DANGER To reduce the risk of drowning from hair and body entrapment install suction fit ting s with a marked flow rate that equals or exceeds the flow rate on the equipment assembly 6 WARNING Install blower no less than 30cm 1 foot above the maximum water level to pre vent water fro...

Page 4: ...unit to connect a minimum No 8 AWG 8 4mm solid copper conductor between this unit and any metal equipment metal enclosures of electrical equipment metal water pipe or conduit within 1 5 m 5 feet of the unit 2 A bonding terminal is located inside the CRISTAL MAGIC unit To reduce the risk of electrical shock this terminal must be connected to the grounding means provided in the electric supply servi...

Page 5: ...usness with the possibility of drowning 9 Obese persons and persons with a history of heart disease low or high blood pressure circu latory system problems or diabetes should consult a physician before using a spa 10 Persons using medication should consult a physician before using a spa or hot tub since some medication may induce drowsiness while other medication may affect heart rate blood pressu...

Page 6: ...ll models The Reverse Polarity Function is designed to automatically clean the cell blades maximizing the cell s ability to manufacture chlorine or bromine This feature is only enabled when the GREEN OK indicator is flashing Since the OUTPUT CONTROL DIAL affects the amount of time the GREEN OK indicator is flashing it also has the same effect with regards to the Reverse Polarity Function See table...

Page 7: ... Cyanuric acid level maintained This chemical when added to pool water significantly inhibits purifier depletion from exposure to sunlight Cyanuric acid also inhibits corrosion if your pool is equipped with any metal components Minimum levels or better must be maintained to ensure that the purifier being produced is protected from UV breakdown 4 Bather load As the bather load increases the purifie...

Page 8: ...cell operated at maximum output 3 0 Amps at 3000 ppm salt residual will produce Sodium Hypochlorite equivalent to 0 22 kg of chlorine in 24 hours of continuous operation This amount of chlorine could satisfy up to 57 000 L of pool water depending on the 8 demand variables for purifier NOTE Residual salt levels must be maintained above 2800 ppm and below 3200 ppm Do not exceed 3200 ppm salt residua...

Page 9: ...g red CHECK SYSTEM light and stop purifier generation The amount of salt required depends on the size of the pool Use the chart on the next page to determine the amount of salt to add in pounds or kilograms for a new pool start up Also test your make up water for its level of salt and compare it with the charts on the next page Before adding salt to a pool for the first time turn your CRISTAL MAGI...

Page 10: ...by sunlight and inhibits the corrosive effects of chlorine and bromine Regulations may exist regarding use of Cyanuric acid in public pools please consult your pool professional Use the chart below to determine the amount of Cyanuric acid needed Test water with a test kit that includes CYA testing then use the chart below to determine the amount to add KILOGRAMS OF CYANURIC ACID NEEDED FOR 75 PPM ...

Page 11: ...Output Where applicable Control Dial Cell Unions Where applicable 6 Drill with 6mm 1 4 masonry drill bit for block or stucco 5 Salt test strips vial 7 Voltmeter To determine AC voltage to Control Panel 6 Installation kit 8 Test kit for Chlorine Bromine Including mounting hardware Calcium Hardness pH Total Alkalinity and Cyanuric Acid stabilizer 9 P V C Glue 10 P V C Cleaner Primer 11 Assorted P V ...

Page 12: ...1 53m from the inside wall of the pool or spa CAUTION YOU MUST REMOVE THE OUTPUT CONTROL DIAL BEFORE ATTEMPTING TO REMOVE THE COVER FIRST PRY OFF THE CAP AT THE TOP OF THE KNOB WHICH WILL REVEAL THE HEX NUT LOOSEN THE NUT AND LIFT OFF THE KNOB Typical In Line Equipment Power Connection 220V NOTE 1 FOR 24 HOUR OPERATION AS A CONVECTION STYLE INSTALLATION SEE APPENDIX PAGE 18 NOTE 2 IF YOU NEED A TI...

Page 13: ... the three way Return Motorized Valve on the Spa Jet line to ensure spa drain down does not occur Swing Check Valve Optional 2 Way Valves For Spa Draining Service Flow Dual Pump Pool Spa Combination NOTE If this scheme is desired an d the spa is raised a 5 LB 34 5 kPa Check Valve must be installed on the Pool Return line before the flow detector to ensure adequate spa spillover Install Flow Detect...

Page 14: ...STAL MAGIC unit into a G F C I Ground Fault Circuit Interrupter protected outlet or timer STEP 2 Plug the 110V filter pump into the CRISTAL MAGIC unit AC outlet WARNING This AC outlet is intended ONLY for the filter pump DO NOT use for any other purpose Each CRISTAL MAGIC Automatic Sanitizing System consists of three 3 main components The CONTROL PANEL converts incoming AC power to a Low Voltage D...

Page 15: ... is a 2 amp power fuse labeled FS1 for the 110V unit and a 1 amp fuse for the 220V unit This fuse protects the Control Panel and cell from voltage spikes If no lights display inspection and possible replacement of this fuse may be necessary The output control dial and cover must be removed from the unit to access this fuse UNION CRISTAL MAGIC CONTROL PANEL FLOW DETECTOR CORD Required Salt L e v e ...

Page 16: ...g For further explanation of this indicator please refer to the Trouble Shooting Guide beginning on page 14 Output Control The Output Control Dial is a percentage timer that regulates the amount of time the system is to produce chlorine bromine during the filter pump running cycle The output is regulated according to the setting of this dial Each setting has a memory cycle of 36 minutes The settin...

Page 17: ...e After sufficient flow is detected greater than 56LPM the green OK indicator should flash If this sequence does not occur or any red indicators display please refer to the Trouble Shooting Guide starting on page 14 for further assistance NOTE Be sure to test the chlorine bromine level for the next few days and properly adjust the chlorine bromine output dial DO NOT EXCEED RECOMMENDED CHLORINE OR ...

Page 18: ...s burned A The cell cord plug is not securely pushed onto the cell A Ensure that the cell cord plug is pressed completely on the cell terminals terminal allowing moisture to seep into the plug Check the cell terminals and clean with a dry cloth to remove all dirt and corrosion 4 Premature cell failure Requires replacement cell Normal cell life if sized and operated correctly is 3 5 years B Debris ...

Page 19: ... is firmly pressed onto the cell C Low salt C Check the residual salt level and adjust if necessary Refer to the salt requirements needed for 3 000 ppm section page 6 D The unit is not reversing polarity D Send the Control Panel back to factory for service E Possible cell fa ilure E Check with either a 504 or 957 cell tester Replace the cell if needed Refer to 4 of this section F Very cold pool wa...

Page 20: ...mp runs at low sp eed a situation when the pool or spa is not normally in use This mode of operation prevents overdosing yet provides a purifier boost when the pool or spa is in use or the filter pump is operating in high speed mode 2 CONVECTION APPLICATIONS See Conf igurations 1 2 on pages 17 18 Many above ground pools benefit from continuous purification at a reduced rate when the pump is not ru...

Page 21: ...nit Control Panel Read and follow warnings Avoid traffic lawn mowers and sprinklers Take both 3 ft 1 m aluminum angle stakes and drive into ground approximately 12 31 cm deep to the width of the CRISTAL MAGIC Unit Control Panel 8 1 8 21 cm Use a 2 X 4 5 cm x 10 cm block and hammer STEP 2 Slide the CRISTAL MAGIC Unit Control Panel over the angle stakes and screw into the predrilled holes CAUTION DO...

Page 22: ...ically with unobstructed free flow through the discharge outlet This allows complete disbursement of gas bubbles generated during purifier production 2 Convection illustration depicts a vertical cell see sketch above immediately adjacent to the discharge supplied by a direct bypass to avoid the flow restrictions of the circulation system 3 The flow induced by the rising bubbles disperses the purif...

Page 23: ...ard as proof of purchase Warranty service cannot be performed without this documentation CRISTAL MAGIC DEALER WHEN CALLING FOR SERVICE Please have the following information ready 1 Control Panel Model _________________________________________ 2 Chlorine Cell Serial Number ___________________________________ Located on top of cell stamped in plastic 3 Installation Date MM ___________DD _________YY ...

Page 24: ...formation This service and this information do not replace the official hard copy label The PMRA does not provide any guarantee or assurance that the information obtained through this service is accurate current or correct and is therefore not liable for any loss resulting directly or indirectly from reliance upon this service ...

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