Leadshine EM Series Hardware Installation Manual Download Page 1

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Hardware Installation Manual for

EM Series Stepper Drives

www.leadshine.com

NTS-HWMN-EM-R2011101

Summary of Contents for EM Series

Page 1: ...Hardware Installation Manual for EM Series Stepper Drives www leadshine com NTS HWMN EM R2011101 ...

Page 2: ...ral policy does not recommend the use of its products in life support or aircraft applications wherein a failure or malfunction of the product may directly threaten life or injury According to Leadshine s terms and conditions of sales the user of Leadshine s products in life support or aircraft applications assumes all risks of such use and indemnifies Leadshine against all damages 2011 by Leadshi...

Page 3: ...is document Caution Make sure the power supply voltage dose not exceed the drive s input range Double check the connections and make sure the power lead polarity is correct Warning Do not set high current to small stepper motor It is possible that the motor will be damaged Caution Disconnect the motor from the load if you are not sure the move direction Adjust the axis in the middle before trying ...

Page 4: ...iv NTS HWMN EM R20111018 ...

Page 5: ...ead Motors Connections 6 2 phase 6 lead Motors Connections 6 Half Coil Configurations 6 Full Coil Configurations 6 2 phase 8 lead Motors Connections 7 Series Connections 7 Parallel Connections 7 3 phase Motors Connections Fehler Textmarke nicht definiert Matching Stepper Motors 7 7 Power Supply Selection 8 Regulated or Unregulated Power Supply 8 Multiple Drives 8 Selecting Supply Voltage 8 Recomme...

Page 6: ...s Stall Detection 13 Protection Indications 14 12 Frequently Asked Questions 14 Problem Symptoms and Possible Causes 15 Appendix 16 Speed Torque Curves for Pre Matching Leadshine Motors 16 Twelve Month Limited Warranty 17 Exclusions 17 Obtaining Warranty Service 17 Warranty Limitations 17 Shipping Failed Product 17 ...

Page 7: ...ng high performance without damages to your machines or the materials Leadshine EM series stepper drives are able to drive 2 phase stepper motors from NEMA8 to NEMA42 Product Covered The DM series stepper drives can be cataloged as follows 2 phase EM stepper drives include EM402 EM503 EM705 EM806 EM806AC This manual describes how to install and configure the above stepper drives 2 phase EM Stepper...

Page 8: ...EM Series Drive Hardware Installation Manual 2 HWMN EM R20111018 Mechanical Specifications EM402 EM503 EM705 EM806 ...

Page 9: ...and motor heating It is recommended to mount the driver vertically to maximize heat sink area Use forced cooling method to cool the system if necessary 3 Connectors and Pin Assignment The EM stepper drives have two connectors connector for control signals connections and connector for power and motor connections Most EM drives adopt screw terminals for signal and power connections as follows The f...

Page 10: ...fault operations and deviations PUL DIR and ENA should abide by some rules shown as following diagram URemark a ENA must be ahead of DIR by at least 5us Usually ENA and ENA are NC not connected b DIR must be ahead of PUL active edge by 5us to ensure correct direction c Pulse width not less than t3 d Low level width not less than t4 Model t3 t4 EM402 10 us 10 us EM503 2 5 us 2 5 us EM705 2 5 us 2 5...

Page 11: ... 0 125W if VCC 12V R 2K Power 0 125W if VCC 24V R must be connected to control signal terminal R R R PUL DIR ENABLE DIR DIR ENA PNP Signal Connections Drive Controller VCC PUL PUL ENA R 0 if VCC 5V R 1K Power 0 125W if VCC 12V R 2K Power 0 125W if VCC 24V R must be connected to control signal terminal R PUL DIR ENABLE DIR DIR ENA R R Differential Signal Connections Drive Controller PUL PUL ENA R 0...

Page 12: ...s inductor windings The higher torque configuration or full coil uses the full windings of the phases Half Coil Configurations As previously stated the half coil configuration uses 50 of the motor phase windings This gives lower inductance hence lower torque output Like the parallel connection of 8 lead motor the torque output will be more stable at higher speeds This configuration is also referre...

Page 13: ...ors should also be run at only 70 of their rated current to prevent over heating Parallel Connections An 8 lead motor in a parallel configuration offers a more stable but lower torque at lower speeds But because of the lower inductance there will be higher torque at higher speeds Multiply the per phase or unipolar current rating by 1 96 or the bipolar current rating by 1 4 to determine the peak ou...

Page 14: ... supply only during the ON duration of the PWM cycle but not during the OFF duration Therefore the average current withdrawn from power supply is considerably less than motor current For example two 3A motors can be well supplied by one power supply of 4A rating Multiple Drives It is recommended to have multiple drives to share one power supply to reduce cost if the supply has enough capacity To a...

Page 15: ...e Power Supply EM402 DC 20 36 V DC 24V RPS2410 L EM503 DC 20 45 V DC 36V RPS369 EM705 DC 20 63 V DC 48V RPS488 EM806 DC 24 72 V DC 60V RPS608 8 Typical Connections A complete stepping system should include stepping motor stepping drive power supply and controller pulse generator Typical connections for differential control signal and NPN control signal are as follows Differential Control Signal NP...

Page 16: ...bited to pull and plug power connector while the drive is powered ON because there is high current flowing through motor coils even when motor is at standstill Pulling or plugging power connector with power on will cause extremely high back EMF voltage surge which may damage the drive 10 Configuring the Drive Introduction The EM drive uses DIP switch and rotation switch to select dynamic current i...

Page 17: ...tation switch to one of the custom position Select the microstep resolution according to the application and the control system Select the dynamic current and idle current according to the motor and the application Apply power to the EM drive and activate EM drive s Auto configuration Test the drive in your system Selecting Motor For pre matching Leadshine stepper motors the EM drive has been tune...

Page 18: ...d Please refer to the EM drive s software operational manual for more information Microstep Resolution Selection The stepper motor moves one step when one pulse is applied to the stepper drive If microstep is 1 the step angle is a full step which is 1 8 degree for 2 phase stepper motor and 1 2 degree for 3 hpase stepper motor Microstep can be taken as the divisions of one full step For example ste...

Page 19: ...o second after the last pulse Theoretically this will reduce motor heating to 36 due to P I2 R of the original value If the user wants to change the idle time and current reduction rate please refer to EM drive s software operational manual 11 Protection Functions To improve reliability the EM drive incorporates some built in protection functions The DM drive uses one red LED to indicate what prot...

Page 20: ...tection 2nd 2 0 2S 0 3S 3S Over voltage protection 3rd 5 0 2S 0 3S 3S Senssorless Stall Protection 12 Frequently Asked Questions In the event that your drive doesn t operate properly the first step is to identify whether the problem is electrical or mechanical in nature The next step is to isolate the system component that is causing the problem As part of this process you may have to disconnect t...

Page 21: ... drive in fault DIP switch current setting is wrong Something wrong with motor coil Erratic motor motion Control signal is too weak Control signal is interfered Wrong motor connection Something wrong with motor coil Current setting is too small losing steps Motor stalls during acceleration Current setting is too small Motor is undersized for the application Acceleration is set too high Power suppl...

Page 22: ...EM Series Drive Hardware Installation Manual 16 HWMN EM R20111018 Appendix Speed Torque Curves for Pre Matching Leadshine Motors ...

Page 23: ...ng charges for products returned to Leadshine for warranty service and Leadshine shall pay for return of products to customer Warranty Limitations Leadshine makes no other warranty either expressed or implied with respect to the product Leadshine specifically disclaims the implied warranties of merchantability and fitness for a particular purpose Some jurisdictions do not allow limitations on how ...

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