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Tel: (86)755-26434369                                                 

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                                                  Web site: www.leadshine.com 

DAMPED response like Figure 12. Remember tuning the servo is to get satisfying 
performances, getting the best performances of the servo is a time consuming work. 
So if the servo performance can meet your application requirements, then the easier 
tuning  way  the  better.  Just  like  if  the  performances  of  the  products  can  meet  your 
application requirements, then the cheaper the better.   

           

 

(a) Max error                                                          (b) Steady state error 

Figure 18: OVER DAMPED response 

Usually  manually  induce  an  interference  load  to  the  motor  shaft  or  the  load,  and 
investigating  or  evaluating  the  response  of  the  servo  is  also  an  easy  way  for  an 
experience engineer to tune the servo. 

Tuning  servo  systems  formed  by  DB810A  drivers  can  be  summarized  as  the 
following rules: 

1.

 

If  servo  system  is  UNSTABLE,  then  the  first  objective  of  tuning  is  to 
stabilize the system. You can increase Damp or decrease Gain. 

2.

 

If  servo  system  is  UNDER  DAMPED,  then  increase  Damp  or  decrease 
Gain. 

3.

 

If servo system is CRITICALLY DAMPED, then stop tuning. 

4.

 

If servo system is OVER DAMPED, then decrease Damp or increase Gain. 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

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Tel: (86)755-26434369                                                 

20

                                                  Web site: www.leadshine.com 

6. Using Tips 

Current Limit Setting 

The current Limit potentiometer is adjustable from 0 A to 20 A. Normally the Limit 
potentiometer is set to Maximum Subtransient Current of the motor (default setting 
is 20 A) unless you want to limit motor torque to a lower value. 

When the torque demand due to load doesn

t exceeds current Limit setting, motor 

speed  and  position  are  unaffected  by  the  current  Limit  setting.  When  the  current 
Limit  setting  is  active,  the  motor  position  may  fall  behind  the  command  position 
because of insufficient torque. 

Alarm LED 

Normally  when  the  DB810A  is  first  powered  up,  it  will  be  necessary  to  push  the 
momentary switch to START servo for 2 seconds. This will clear the power-on reset 
condition  and  extinguish the Alarm  LED.  The  motor will then  be enabled and the 
drive will begin to operate. 

After starting the servo, if a condition occurs that causes the DB810A to 

fault out

such as the POSITION FOLLOWING ERROR reaches 

±

128 counts, the ERR/RES 

terminal will go to 

0

, signaling the controller an error has occurred. The user must 

correct the problem that caused the fault and then restart or re-enable the DB810A. 

At anytime the user can pull the ERR/RES to 

0

 to immediately halt the DB810A 

drive. See Figure 19. When the DB810A is in the 

FAULT

 state (Alarm LED lit), 

all  switching  action  stops,  all  internal  counters  are  reset  and  the  motor  freewheels 
and unpowered.   

There are two conditions that will activate the protection function. One condition is 
a short circuit occurs or current exceeds current Limit setting.   

Summary of Contents for DB810A

Page 1: ...to any products herein to improve reliability function or design Leadshine does not assume any liability arising out of the application or use of any product or circuit described herein neither does it convey any license under its patent rights of others Leadshine s general policy does not recommend the use of its products in life support or aircraft applications wherein a failure or malfunction o...

Page 2: ...gulated Power Supply 8 Selecting Supply Voltage 8 Prepare Controller 8 Initialize the DB810A 9 System Connections and Noise Prevention 9 Wire Gauge 10 Cable Routing 10 Twisted Wires 10 Cable Shielding 10 System Grounding 11 Contents Tel 86 755 26434369 II Web site www leadshine com Power Supply Connection 11 5 Tuning the servo 12 Testing the servo 12 Tuning the Servo 12 Adjusting Gain and Damp Coe...

Page 3: ...far lower than those of AC servo drivers Features l 18 80VDC 0 20A 20 400W l PID feedback servo drive l Feedback resolution 4 encoder line count l Lock range 128 count following error l Opto isolated pulse and direction inputs differential l Over current and short circuit protection l Small size Applications Suitable for a wide range of equipments and instruments such as mini type engraving machin...

Page 4: ...nel A feedback signal 9 E 5V Positive pole of the auxiliary power supply 50 mA Max 10 EGND Ground of the auxiliary power supply 11 ERR RES Error alarm and reset start port 12 Motor Connect to positive pole of the DC servo motor 13 Motor Connect to negative pole of the DC servo motor 14 18 TO 80VDC Connect to positive pole of the 18 TO 80VDC power supply 15 PGND Connect to ground of the 18 TO 80VDC...

Page 5: ... 50mA the DB810A can supply the encoder directly and connect it as Figure 5 or Figure 6 If the encoder drains more than 50mA use an external DC supply and connect it as Figure 7 or Figure 8 Figure 5 The DB810A supplies the Figure 6 The DB810A supplies the differential encoder directly single ended encoder directly D DB B8 81 10 0A A D Di ig gi it ta al l D DC C S Se er rv vo o D Dr ri iv ve er r M...

Page 6: ...d current surge If regulated power supplies such as most switching supplies are indeed used it is important to have large current output rating to avoid problems like current clamp for example using 4A supply for 3A motor driver operation On the other hand if unregulated supply is used one may use a power supply of lower current rating than that of motor typically 50 70 of motor current The reason...

Page 7: ... 10 Web site www leadshine com Wire Gauge The smaller wire diameter lower gauge the higher impedance Higher impedance wire will broadcast more noise than lower impedance wire Therefore when selecting the wire gauge it is preferable to select lower gauge i e larger diameter wire This recommendation becomes more critical as the cable length increases Use the following table to select the appropriate...

Page 8: ...source of noise When the power supply lines are longer than 50 cm a 1000µF 100V electrolytic capacitor should be connected between the terminal PGND and the terminal 18 TO 80VDC This capacitor stabilizes the voltage supplied to the drive as well as filters noise on the power supply line Please note that the polarity D DB B8 81 10 0A A D Di ig gi it ta al l D DC C S Se er rv vo o D Dr ri iv ve er r...

Page 9: ... find it s much easier than investigating its step response The easiest way to get a tracking error or position following error response is to induce an impulse load on the motor See Figure 12 at time 20 And for evaluating servo performances a test point including TEST point and GND point is set inside of the DB810A See Figure 14 When there is no position error the voltage should be 2 5V The volta...

Page 10: ... to stabilize the system After increasing Damp or decreasing Gain we got an impulse response shown as Figure 15 This is UNDER DAMPED response The system has a slightly oscillatory response causing a longer settling time about 34 5ms This oscillatory response is a cause of motor ringing too Although the steady state position error of the DB810A servo system is usually can be eliminated to 1 count s...

Page 11: ... 13 30ms much faster than that of Figure 15 b When you get a CRITICALLY DAMPED response you can stop tuning the servo a Max error b Steady state error Figure 17 CRITICALLY DAMPED response However if you increase Damp or decrease Gain too much you may get an OVER DAMPED response like Figure 18 In this situation the motor returns to SETTLING BAND with a long SETTLING TIME In Figure 18 b the SETTLING...

Page 12: ... 20 Web site www leadshine com 6 Using Tips Current Limit Setting The current Limit potentiometer is adjustable from 0 A to 20 A Normally the Limit potentiometer is set to Maximum Subtransient Current of the motor default setting is 20 A unless you want to limit motor torque to a lower value When the torque demand due to load doesn t exceeds current Limit setting motor speed and position are unaff...

Page 13: ...the CW direction when the direction input is high logical 1 If instead CCW is preferred then 1 Reverse the motor and motor leads 2 Reverse the encoder Channel A and Channel B leads ERR RES Port This port functions as an error output and as a servo start restart input When first testing the DB810A or it is not necessary to read the state of the error output ERR RES port can be connected to E 5V por...

Page 14: ...shine for warranty service and Leadshine shall pay for return of products to customer WARRANTY LIMITATIONS Leadshine makes no other warranty either expressed or implied with respect to the product Leadshine specifically disclaims the implied warranties of merchantability and fitness for a particular purpose Some jurisdictions do not allow limitations on how long and implied warranty lasts so the a...

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