background image

 

 

 

Tel: +44 (0) 1981 241668 

www.leadingedgepower.com 

           Page 

14

 of 

48

 Rev Q                                                                                                                            Revision P

 Page 14 of 48

 

 

 

 

8)

 

Prepare the Turbine Mount - 

If you have purchased a 

LE-600

 mount bracket or tower from 

Leading Edge Turbines

 dealer, then please refer to the separate installation instructions 

supplied  with  the  product.  If  you  have  sourced  your  own  tower  /  mount bracket,  7  mm 
diameter holes will need to be drilled in order to secure the turbine. These holes should be 
drilled  14  mm  and  29  mm  from  the  top  of  the  tower  /  mount  bracket  and  should  be 
perpendicular to the surface and skewed by 90 degrees. The hole should penetrate both 
sides and cross the centre line of the tubular section - see Fig-10. 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

 
 
 
 
 

Fig 10: Drill through top of tower / mount bracket 

 

9)

 

Install the Transmission Cables -

 When your tower or mount bracket is ready to receive its 

turbine, the next stage is to run the cables from the top of the tower to where the rectifier 
box / electrical controller and batteries / grid-tie inverter will be located. Follow the table 
below  to  select  the  correct  wire  size  (cross-sectional  area).  This  will  vary  depending  on 
your nominal battery voltage and the distance that the cables will be run. Careful selection 
of the cable  size is required.  It will not  only affect the safety of the system, but  also the 
overall efficiency. A cable of  insufficient  cable size will cause a  voltage drop, wasting the 
power  that  has  been  generated.  The  cable  sizes  listed  below  have  been  selected  with 
efficiency and cost in mind, as it is unlikely that your turbine will be running at full capacity 
100%  of  the  time.  If  in  doubt,  consult  your  local  electrical  supplier.  The  cable  should  be 
installed  in  accordance  with  local  electrical  regulations  and  guidelines.  If  in  doubt,  use  a 
local electrical contractor to complete the cable installation. 

 

Warning:  If  a  cable  of  insufficient  cross-sectional  area  is  used,  heat  will  build  up  in  the  cables 

causing a potential fire hazard. Cable capacities quoted below are based upon ‘Tri

-

Rated’ cables 

(BS6231).

 

 

 

Transmission Distance 

LE-600

 Nominal  

Output Voltage 

10 Metres 

 

25 Metres 

 

50 Metres 

 

12 Volts 

16 mm² (3-Core) 

25 mm² (3-Core) 

50 mm² (3-Core) 

24 Volts 

4 mm² (3-Core) 

10 mm² (3-Core) 

16 mm² (3-Core) 

48 Volts 

1.5 mm² (3-Core) 

2.5 mm² (3-Core) 

4 mm² (3-Core) 

 
 
 
 

 

Summary of Contents for LE-600

Page 1: ...www leadingedgepower com Page 1 of 48 Rev Q LE 600 Turbine Installation Operation Guide 1 55m Diameter Micro Wind Turbine for generating clean and renewable electricity anywhere the wind blows Leadin...

Page 2: ...ig 12 Typical Stand Alone Battery Charging Wiring Diagram 18 Fig 13 Typical Hybrid Wind PV System Wiring Diagram 19 Turbine Operation 20 Maintenance 21 Post installation Checks to be carried out one m...

Page 3: ...e that the turbine and the controller are connected to the battery separately Failing to do so will damage the equipment and invalidate your warranty Don t allow the turbine to run without being conne...

Page 4: ...ing Yaw wing design to ensure responsive yawing Maintenance free low friction bearing arrangements Extremely quiet injection moulded blades with Whispower geometry and aerofoil design Long life yaw pi...

Page 5: ...the turbine output cables together to create a short circuit during the mechanical installation process This will prevent the turbine from spinning up during the installation Never install the turbin...

Page 6: ...r Diameter 1540 mm Rated Wind Velocity 8 m s Rated Output 160 Watts Max Output 750 Watts 900 Watts in certain applications Rated RPM 550 Start up Wind Velocity 2 m s Total weight 19 5 Kg Tower mount 6...

Page 7: ...ut Package Contents Your LE 600 Turbine will arrive containing the components shown below If any of the components are missing or damaged please contact your dealer immediately LE 600 Chassis Qty 1 Ro...

Page 8: ...each required A Set of Metric Standard Hexagon Keys Electrical screw drivers Power drill 6 5 mm 3 0 mm diameter twist drill bit suitable for drilling through steel Digital multi meter capable of meas...

Page 9: ...or lower this bedding in period will be extended by a further 50 hours of normal operation Connect a digital multi meter to any two of the three output leads extending from the yaw pivot With the mul...

Page 10: ...tion It is important that a washer is used underneath the anti vibration nuts 3 set screws 3 washers and 3 anti vibration nuts should be used on each blade Tighten the fixings until the blades are saf...

Page 11: ...ending on the merits of the installation and therefore the remaining installation steps maybe completed in an alternative sequence 5 Fit the Rotor Blade Assembly This is done by offering the rotor hub...

Page 12: ...12 of 48 Rev Q 6 Check the blade rotation Once the blades have been fitted and secured to the chassis ensure that they rotate freely Take this opportunity to check that all of the blade and hub fixin...

Page 13: ...igning the mounting slots of the nose cone with the corresponding barbs on the rotor blades Once the nose cone is fitted correctly over the blades and runs concentrically fix it in position using Qty...

Page 14: ...correct wire size cross sectional area This will vary depending on your nominal battery voltage and the distance that the cables will be run Careful selection of the cable size is required It will not...

Page 15: ...ct the turbine output cables to the transmission cables using a suitable terminal block with a minimum rating of 75 Amps 12V 40 Amps 24V 25 Amps 48V Offer the turbine up to the support structure and p...

Page 16: ...rain on the transmission cables running down the tower from the turbine Clip the cables to the inside of the tower Failure to do this will result in excessive mechanical strain on the cable joints wit...

Page 17: ...ristar 45A or 60A Diversion Charge Controller is recommended to manage the power output from the turbine to the batteries The diversion charge controller operates by increasingly switching output to a...

Page 18: ...Tel 44 0 1981 241668 www leadingedgepower com Page 18 of 48 Rev Q Fig 12 Typical Stand Alone Battery Charging Wiring Diagram...

Page 19: ...Tel 44 0 1981 241668 www leadingedgepower com Page 19 of 48 Rev Q Fig 13 Typical Hybrid Wind PV System Wiring Diagram...

Page 20: ...specific operational instructions This arrangement is more effective than stop starting the turbine incessantly Shut Down The run stop switch should only be used to slow the unit prior to taking it do...

Page 21: ...s cracking or fatigue A new set of rotor blades should be fitted if any cracks of fractures have occurred part numbers available in the Spares section Remove any build up of dirt and debris from the r...

Page 22: ...Turbines Dealer and quote the part numbers listed below Rotor Blade qty 3 matched set DP LETU 041G Magnet Rotor SA LETU 003 Stator 12V 24V 48V SA LETU 005 Nose Cone DP LETU 301 Yaw pivot slip ring mod...

Page 23: ...id the warranty and may compromise the safety of the machine What is not covered by your warranty Damage caused by unsatisfactory installation of the turbine tower and or control equipment Damage caus...

Page 24: ...is Disclaimer All specifications are subject to change without prior notice The information given in this User Manual is believed to be accurate and reliable Leading Edge Turbines assumes no responsib...

Page 25: ...Tel 44 0 1981 241668 www leadingedgepower com Page 25 of 48 Rev Q Appendix 1 Tristar 45 60 Diversion Charge Controller...

Page 26: ...ing routine inspection or maintenance always stop the turbine by activating the stop switch Electrical Safety Hazards The Tristar controller and dump load operates with low voltage DC Even at these lo...

Page 27: ...ense when installing and operating your turbine and Charge Controller Electrical Installation Please refer to the overall electrical schematic in the turbine installation for appropriate generic wirin...

Page 28: ...Tel 44 0 1981 241668 www leadingedgepower com Page 28 of 48 Rev Q...

Page 29: ...Tel 44 0 1981 241668 www leadingedgepower com Page 29 of 48 Rev Q...

Page 30: ...Tel 44 0 1981 241668 www leadingedgepower com Page 30 of 48 Rev Q...

Page 31: ...Tel 44 0 1981 241668 www leadingedgepower com Page 31 of 48 Rev Q...

Page 32: ...Tel 44 0 1981 241668 www leadingedgepower com Page 32 of 48 Rev Q...

Page 33: ...Tel 44 0 1981 241668 www leadingedgepower com Page 33 of 48 Rev Q...

Page 34: ...Tel 44 0 1981 241668 www leadingedgepower com Page 34 of 48 Rev Q...

Page 35: ...Tel 44 0 1981 241668 www leadingedgepower com Page 35 of 48 Rev Q...

Page 36: ...Tel 44 0 1981 241668 www leadingedgepower com Page 36 of 48 Rev Q...

Page 37: ...Tel 44 0 1981 241668 www leadingedgepower com Page 37 of 48 Rev Q...

Page 38: ...Tel 44 0 1981 241668 www leadingedgepower com Page 38 of 48 Rev Q...

Page 39: ...Tel 44 0 1981 241668 www leadingedgepower com Page 39 of 48 Rev Q...

Page 40: ...Tel 44 0 1981 241668 www leadingedgepower com Page 40 of 48 Rev Q...

Page 41: ...Tel 44 0 1981 241668 www leadingedgepower com Page 41 of 48 Rev Q Appendix 2 Run Stop Switch User Manual Only operate in light winds...

Page 42: ...ition The turbine is dynamically braked and may rotate very slowly Position 2 Turbine Run position The turbine output is allowed to flow straight through the switch Safety Precautions Safety must alwa...

Page 43: ...Always follow the manufacturer s safety instructions when handling lead acid batteries Ensure that the Universal Run Stop switch is correctly wired as per these instructions and wiring schematics Inc...

Page 44: ...in more overall power being generated by the wind turbine system Gusty conditions often result in a turbine hunting the wind reducing the amount of overall power generated Gusty and turbulent conditio...

Page 45: ...Tel 44 0 1981 241668 www leadingedgepower com Page 45 of 48 Rev Q...

Page 46: ...Tel 44 0 1981 241668 www leadingedgepower com Page 46 of 48 Rev Q...

Page 47: ...Tel 44 0 1981 241668 www leadingedgepower com Page 47 of 48 Rev Q...

Page 48: ...www leadingedgepower com Page 48 of 48 Rev Q Contact Us Your Local Distributor Leading Edge Turbines Ltd Skyrrid Farm Pontrilas Hereford HR2 0BW UK Tel 44 0 1981 241 668 info leadingedgepower com www...

Reviews:

Related manuals for LE-600