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Leader Evaporator 2X6 Manual Download Page 5

 

Standard Wood Fired Arch - Two Foot In Width    2018 

 

Page:  

5 

 

OPTIONAL SPARE PARTS, SETUP PARTS AND OPERATIONS EQUIPMENT AND SUPPLIES 

ITEM

 

LEADER 
ORDER #

 

DESCRIPTION / PHOTO

 

  ITEM 

LEADER 
ORDER # 

DESCRIPTION / PHOTO 

Upper Half 

24” 

75170 

 

 

Lower Half 24” 

75171 

 

10” Leader 

Style Roof 

Jack 

 

Peak or 

Side of Roof 

Style 

 

INSULBOARD 1” 

– 1’X3’ (3 sq. ft)   

65000 

 

3000

o

 Full 

Brick    

65003

 

 

 

3000

o

 Half Brick   

65006

 

 

Refractory 

Cement   

65001 

 

 

Jaco Firestop 

Plus (10.5 oz 

tube) 

65196 

 

10” Stack 

Cover 

5410

 

 

 

 

 

 

 

 

 

Summary of Contents for 2X6

Page 1: ...Leader Evaporator Co Inc 49 Jonergin Drive Swanton VT 05488 Tel 802 868 5444 www leaderevaporator com LEADER EVAPORATOR STANDARD 2X6 2X8 WOOD FIRED ARCH...

Page 2: ...t Diagram 13 Front 14 Left Side 14 Right Side 15 Back 15 Rear Grate Shelf to Top of Incline 16 Ash Pit Rear 16 Bricking 17 Floor behind Top of Incline 17 Back 17 Left Side 18 Right Side 18 Ash Pit Rea...

Page 3: ...h Pit Rear 46 Front 44 Rear Grate Shelf to Top of Front Factory Baffle 46 Bricking 47 Rear Floor Behind Front Factory Baffle 47 Left Side 47 Right Side 48 Back 48 Ash Pit 49 Install the Grates 49 Fron...

Page 4: ...s NOTE Pictures sketches and drawings presented in this document are not to scale The Leader Standard Wood Fired Arch consists of the following parts ITEM LEADER ORDER DESCRIPTION PHOTO ITEM LEADER OR...

Page 5: ...ITEM LEADER ORDER DESCRIPTION PHOTO ITEM LEADER ORDER DESCRIPTION PHOTO Upper Half 24 75170 Lower Half 24 75171 10 Leader Style Roof Jack Peak or Side of Roof Style INSULBOARD 1 1 X3 3 sq ft 65000 300...

Page 6: ...eader Evaporator or your local dealer if there are questions on the received equipment SUGAR HOUSE SETUP Prior to setup of the sugar house it is suggested future needs be considered The requirements f...

Page 7: ...hould be centered on the foundation of the Ash Pit b The front of the arch should be on the open side of the Ash Pit 3 Move the pipe leg nuts to a position approximately half way on the threads 4 Plac...

Page 8: ...il of the arch side to side d Adjust the level of the arch by raising or lowering the pipe leg nuts 1 Install the draft door adjustable latch a The latch is wire tied to the front of the draft door Re...

Page 9: ...are built for dropped flue and raised flue pan sets The difference will be in the factory and user installation of baffles for the raised flue pan sets Dropped flue pan sets do not use baffles Raised...

Page 10: ...E The use of a wet saw or masonry blade in a circular saw is recommended to cut the bricks where required NOTE The use of a mini hacksaw is suggested for cutting the insulation board The following sec...

Page 11: ...ck Place it into position As more bricks are added the cement will be forced from the joints Scrape and smooth off the excess cement Make sure all openings between the bricks are filled with cement 4...

Page 12: ...k baffle Each baffle requires 3 full bricks Flue Pan Length FT Qty of Baffles Location of Baffles inches in front of stack collar 3 1 20 4 2 20 30 5 2 20 42 6 2 20 54 1 Begin by bricking the arch as d...

Page 13: ...Arch Two Foot In Width 2018 Page 13 Insulation Board Cut Out Diagram The following are suggested cutout diagrams for use with the insulation board The sizes for each piece can be found on the section...

Page 14: ...Standard Wood Fired Arch Two Foot In Width 2018 Page 14 Front Left Side...

Page 15: ...Standard Wood Fired Arch Two Foot In Width 2018 Page 15 Right Side Back...

Page 16: ...Standard Wood Fired Arch Two Foot In Width 2018 Page 16 Rear Grate Shelf to Top of Incline Ash Pit Rear...

Page 17: ...Standard Wood Fired Arch Two Foot In Width 2018 Page 17 Bricking Floor behind Top of Incline Back...

Page 18: ...Standard Wood Fired Arch Two Foot In Width 2018 Page 18 Left Side Right Side...

Page 19: ...th and tape with a non plastic tape ex masking tape Place it behind the grates toward the rear of the arch The cardboard will provide the spacing needed to remove the grates after the bricks have been...

Page 20: ...Standard Wood Fired Arch Two Foot In Width 2018 Page 20 Front Grate Shelf to Top of Incline...

Page 21: ...of insulation is as follows 1 INSULATION BOARD a Front b Left Side c Right Side d Back e Rear Grate Shelf to Top of Incline f Ash Pit Rear 2 BRICKING a Floor behind Top of Incline b Left Side c Right...

Page 22: ...Arch Two Foot In Width 2018 Page 22 Insulation Board Cut Out Diagram The following are suggested cutout diagrams for use with the insulation board The sizes for each piece can be found on the section...

Page 23: ...Standard Wood Fired Arch Two Foot In Width 2018 Page 23 Front Left Side...

Page 24: ...Standard Wood Fired Arch Two Foot In Width 2018 Page 24 Right Side Back...

Page 25: ...Standard Wood Fired Arch Two Foot In Width 2018 Page 25 Rear Grate Shelf to Top of Incline Ash Pit Rear...

Page 26: ...Standard Wood Fired Arch Two Foot In Width 2018 Page 26 Bricking Floor behind Top of Incline Back...

Page 27: ...Standard Wood Fired Arch Two Foot In Width 2018 Page 27 Left Side Right Side...

Page 28: ...th and tape with a non plastic tape ex masking tape Place it behind the grates toward the rear of the arch The cardboard will provide the spacing needed to remove the grates after the bricks have been...

Page 29: ...Standard Wood Fired Arch Two Foot In Width 2018 Page 29 Front Grate Shelf to Top of Incline...

Page 30: ...f insulation is as follows 1 INSULATION BOARD a Front b Left Side c Right Side d Back e Ash Pit Rear f Rear Grate Shelf to Top of Factory Baffle 2 BRICKING a Floor behind Top of Incline b Left Side c...

Page 31: ...d Fired Arch Two Foot In Width 2018 Page 31 Cut Out Diagram The following are suggested cutout diagrams for use with the insulation board The sizes for each piece can be found on the section diagrams...

Page 32: ...Standard Wood Fired Arch Two Foot In Width 2018 Page 32 Front Left Side...

Page 33: ...Standard Wood Fired Arch Two Foot In Width 2018 Page 33 Right Side...

Page 34: ...Standard Wood Fired Arch Two Foot In Width 2018 Page 34 Back Ash Pit Rear...

Page 35: ...Standard Wood Fired Arch Two Foot In Width 2018 Page 35 Rear Grate Shelf to Top of Factory Baffle...

Page 36: ...Standard Wood Fired Arch Two Foot In Width 2018 Page 36 Bricking Arch Floor Behind Factory Baffle...

Page 37: ...Standard Wood Fired Arch Two Foot In Width 2018 Page 37 Left Side Right Side...

Page 38: ...Standard Wood Fired Arch Two Foot In Width 2018 Page 38 Back Ash Pit Rear...

Page 39: ...e with a non plastic tape ex masking tape Place it behind the grates toward the rear of the arch The cardboard will provide the spacing needed to remove the grates after the bricks have been fit in pl...

Page 40: ...Standard Wood Fired Arch Two Foot In Width 2018 Page 40 Grate Shelf to Top of Factory Baffle Rear Baffle...

Page 41: ...ation board is used fill the Vermiculite area up to 1 below the arch rail When purchasing materials add one sheet of insulation board and reduce the half bricks by 5 NOTE Place rail gasket shown prior...

Page 42: ...N BOARD a Front b Left Side c Right Side d Back e Ash Pit Rear f Rear Grate Shelf to Top of Factory Baffle 2 BRICKING a Rear Floor from Front Factory Baffle b Left Side c Right Side d Back e Ash Pit f...

Page 43: ...Arch Two Foot In Width 2018 Page 43 Insulation Board Cut Out Diagram The following are suggested cutout diagrams for use with the insulation board The sizes for each piece can be found on the section...

Page 44: ...Standard Wood Fired Arch Two Foot In Width 2018 Page 44 Front Left Side...

Page 45: ...Standard Wood Fired Arch Two Foot In Width 2018 Page 45 Right Side Back...

Page 46: ...Standard Wood Fired Arch Two Foot In Width 2018 Page 46 Ash Pit Rear Rear Grate Shelf to Top of Front Factory Baffle...

Page 47: ...Standard Wood Fired Arch Two Foot In Width 2018 Page 47 Bricking Rear Floor Behind Front Factory Baffle Left Side...

Page 48: ...Standard Wood Fired Arch Two Foot In Width 2018 Page 48 Right Side Back...

Page 49: ...and tape with a non plastic tape ex masking tape Place it behind the grates toward the rear of the arch The cardboard will provide the spacing needed to remove the grates after the bricks have been fi...

Page 50: ...Standard Wood Fired Arch Two Foot In Width 2018 Page 50 Front Rear Grate Shelf to Top of Front Factory Baffle...

Page 51: ...ite If insulation board is used fill the Vermiculite area up to 1 below the arch rail When purchasing materials add two sheets of insulation board and reduce the half bricks by 16 NOTE Place rail gask...

Page 52: ...If the plumb bob line end is at the side of the roof order a Leader side mount roof jack d Prior to taking down the plumb bob mark the inside of the roof as this will be used when making the roof pen...

Page 53: ...ength you can either iii Special order a piece of stack the length required iv Cut a standard length of stack to fit If you cut a length of stack to fit measure the length from the bead of the stack a...

Page 54: ...y placing the beaded bottom end over the top of the roof jack 6 Continue installing stack until all pieces have been installed Ensure you have a good overlap for each stack joint Overlap will be 2 to...

Page 55: ...ng are in place 8 Refill the pans to the 2 to 3 inch level with clean unsoftened non chlorinated well or spring water 9 Boil for 30 minutes then after the evaporator has cooled drain the pans CAUTION...

Page 56: ...insulation of the arch ex bricks will hold heat and continue the evaporation process until the heat has been dissipated MAINTENANCE Daily prior to performing maintenance make sure the surfaces have b...

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