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LEAB 0101036982, User Manual

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Table of Contents

1 About this Manual................................................................................................................

3

2 Safety.........................................................................................................................................

4

2.1

Intended Use...............................................................................................................

4

2.2

Foreseeable Misuse..................................................................................................

5

3 About this Product ...............................................................................................................

6

4 Technical Specifications ....................................................................................................

8

5 Package Contents .................................................................................................................

9

6 Assembly ..................................................................................................................................

9

7 Setting the Charging Parameters...................................................................................

9

8 Checking the Charging Parameter Settings ............................................................... 12
9 Changing charging parameters....................................................................................... 13
10 Installation .............................................................................................................................. 13
11 Operation................................................................................................................................. 16

11.1 Switching On ............................................................................................................... 16
11.2 Switching Off ............................................................................................................... 17

12 Maintenance ........................................................................................................................... 18
13 Disposal .................................................................................................................................... 18
14 EU Declaration of Conformity.......................................................................................... 18
15 Appendix .................................................................................................................................. 18

Table of Contents

LEAB Automotive GmbH

Summary of Contents for 0101036982

Page 1: ...www leab eu USER MANUAL VERSION 3 22 06 2021 CHARGER RBC IP66 LEAB Automotive GmbH Thorshammer 6 24866 Busdorf ...

Page 2: ...5 Package Contents 9 6 Assembly 9 7 Setting the Charging Parameters 9 8 Checking the Charging Parameter Settings 12 9 Changing charging parameters 13 10 Installation 13 11 Operation 16 11 1 Switching On 16 11 2 Switching Off 17 12 Maintenance 18 13 Disposal 18 14 EU Declaration of Conformity 18 15 Appendix 18 Table of Contents LEAB Automotive GmbH ...

Page 3: ... damage The signal word Attention indicates that there is a possibility of material damage To avoid material damage follow the instruction CAUTION Danger that can lead to minor injuries Safety instructions with the signal word CAUTION indicate a hazard which if not avoided can result in minor or moderate injury Read the safety instructions carefully and follow them to avoid the hazard WARNING Haza...

Page 4: ...device solely in accordance with its intended use Any modifications to the device or its com ponents are prohibited and do not conform to its intended use Observe the safety instructions Keep this manual is a place where it can be accessed quickly 2 1 Intended Use The charger is a robust charger for permanent installation in vehicles with 12 and 24 V on board power supply for charging lead batteri...

Page 5: ...aged and the electrolyte is not frozen 2 2 Foreseeable Misuse The charger is designed for Interior use in vehicles Never assemble the char ger outside the vehicle The charger is designed to charge all types of Lead acid batteries wet gel AGM and lithium batteries Charge only the specified battery types with the charger To avoid damage never pinch the leads of the charger In the event of dam age un...

Page 6: ...cid lead gel and AGM batteries 2 3 4 5 6 7 8 1 Fig 1 RBC charger front view 1 Data connection LED 2 Stop button 3 F1 button 4 F2 button no function 5 Ready for operation LED 6 Charging complete LED 7 Charging LED 8 Error LED 6 LEAB Automotive GmbH Thorshammer 6 24866 Busdorf 3 About this Product LEAB Automotive GmbH ...

Page 7: ...connection side 1 Mains connection cable of the charger 2 Charging cable red 3 Charging cable blue 4 Battery data line 5 Mounting bracket 7 LEAB Automotive GmbH Thorshammer 6 24866 Busdorf LEAB Automotive GmbH 3 About this Product ...

Page 8: ...V 27 0 V 27 6 V 27 0 V 27 6 V Input values 230 V 50 Hz 230 V 50 Hz 230 V 50 Hz Input voltage 195 V 264 V 195 V 264 V 195 V 264 V Input frequency 47 Hz 63 Hz 47 Hz 63 Hz 47 Hz 63 Hz Degree of effi ciency max 93 93 93 International Pro tection IP class IP66 IP66 IP66 Protection class I I I Operating temper ature 35 C 55 C 35 C 55 C 35 C 55 C Cooling Passive Passive Active Dimensions L x W x H 410 mm...

Page 9: ...harging mode which you can select before con necting to the battery A graphical illustration of the charging characteristics can be found in Appendix 18 To set the charging parameters proceed as follows ü Before setting select the desired settings using the table below ü The charger is disconnected from the 230 V mains ü The charger is not connected to the battery 1 Connect the mains plug to a 230...

Page 10: ...s NOTE Depending on the charger a voltage of 12 V or 24 V is permanently output as standard in the Power Sup ply charging modes If you require a higher voltage please contact LEAB directly Charging mode Settings Charging mode default 25 Charging mode OFF 27 CAN mode OFF 30 Charging mode OFF PDO Power Supply 25 Charging mode OFF 27 CAN mode ON 30 Charging mode OFF SDO Power Supply 25 Charging mode ...

Page 11: ...Fig 4 Charging parameter settings 11 LEAB Automotive GmbH Thorshammer 6 24866 Busdorf LEAB Automotive GmbH 7 Setting the Charging Parameters ...

Page 12: ...on lights up orange The charging characteristic is set and saved Check the battery capacity setting To check the battery capacity settings proceed as follows 4 Keeping pressing the Stop button until you are in the desired battery capa city setting ð The LED next to the F1 button lights up orange The battery capacity is set and saved Check the charging mode setting The charging mode setting can be ...

Page 13: ...ing the Charging Parameters 9 ð The charging parameters are changed 10 Installation Battery Connection To install the device in the vehicle proceed as follows 1 Disconnect the battery from the on board power supply WARNING Disconnect the negative cable first 2 Secure the positive cable of the device as close as possible to the vehicle battery with a suitable fuse 3 Connect the positive cable of th...

Page 14: ...bat tery optimally To connect the sensor cable proceed as follows NOTE When connecting pay attention to the instructions and notes in the sensor cable installation instructions 1 Connect the sensor cable to the charger ð The sensor cable is connected Connecting the D Sub Connector The integrated D Sub connector allows you to control various signals Pin Description 1 CAN Bus high 2 Voltage sensor 3...

Page 15: ...ernal LEDs proceed as follows 1 Connect the wire ends of the external LEDs to pin 4 pin 5 pin 14 and pin 22 ð The external LEDs are connected EBrix Connection 24 V You can connect the RBC 24 V charger to the eBrix system using a suitable ad apter CBL Control Relay Connection A potential free changeover contact is integrated in the RBC chargers which switches during charging operation This option c...

Page 16: ...ctor 2 Connect the wire ends to pin 26 pin 9 and pin 18 3 Plug the D sub connector into the connector for the CBL control relay on the device ð The CBL control relay is installed 11 Operation 11 1 Switching On To switch on the device proceed as follows 1 Connect the mains plug to a 230 V mains supply ð The device is switched on NOTE After connection to the mains the LED flashes red for 2 seconds d...

Page 17: ...as soon as the charger is connected to the 230 V mains Interrupting the Charging Process To interrupt the charging process proceed as follows 1 To interrupt charging press the Stop button ð Charging complete LED flashes green 2 To continue charging press the Stop button again ð The charging process is now interrupted NOTE If the Stop button is not pressed again charging remains interrupted 11 2 Sw...

Page 18: ...ions 13 Disposal Dispose of the device in accordance with the Waste Elec trical and Electronic Equipment Regulations WEEE The system must not be disposed of with household waste Take it to a recycling point or return it to your point of sale 14 EU Declaration of Conformity The RBC charger complies with the requirements of the following directives 2014 30 EU EMV 2014 35 EU NRL 2011 65 EU RoHS 15 Ap...

Page 19: ...eristic LK10 05 In the Top Fill charging phase the battery is charged with 15 more current compared to the main charging phase In the range 30 C 35 C and 45 C 60 C the current is reduced to 0 Voltage per cell 12 V system 24 V system 2 4 V 2 8 V 2 29 V 14 4 V 16 8 V 13 74 V 28 8 V 33 6 V 27 48 V 19 LEAB Automotive GmbH Thorshammer 6 24866 Busdorf LEAB Automotive GmbH 15 Appendix ...

Page 20: ... 35 C and 45 C 60 C the current is reduced to 0 In the maintenance phase the battery voltage is checked periodically if the battery voltage falls below 2 17 V per cell the battery is charged for 2 minutes with a pulse charge of 0 05 C Voltage per cell 12 V system 24 V system 2 4 V 2 8 V Off 14 4 V 16 8 V Off 28 8 V 33 6 V Off 20 LEAB Automotive GmbH Thorshammer 6 24866 Busdorf 15 Appendix LEAB Aut...

Page 21: ...e the charging process In the range 30 C 35 C and 45 C 60 C the current is reduced to 0 In the maintenance phase the battery voltage is checked periodically if the battery voltage falls below 2 17 V per cell the battery is charged for 2 minutes with a pulse charge of 0 05 C Voltage per cell 12 V system 24 V system 2 4 V 2 8 V Off 14 4 V 16 8 V Off 28 8 V 33 6 V Off 21 LEAB Automotive GmbH Thorsham...

Page 22: ...battery is connected to the charger for 16 h the battery is charged with a 30 hour equal isation charge a current of 0 006 C and a voltage of 2 8 V per cell Voltage per cell 12 V system 24 V system 2 35 V 2 8 V Off 14 1 V 16 8 V Off 28 2 V 33 6 V Off 22 LEAB Automotive GmbH Thorshammer 6 24866 Busdorf 15 Appendix LEAB Automotive GmbH ...

Page 23: ...contains a detection for weak batteries 0 5 V per cell Make sure that you do not charge batteries with a smaller num ber of cells For example do not charge a 12 V battery with a 24 V charging characteristic Voltage per cell 12 V system 24 V system 2 4 V 2 25 V 14 4 V 13 5 V 28 8 V 27 V 23 LEAB Automotive GmbH Thorshammer 6 24866 Busdorf LEAB Automotive GmbH 15 Appendix ...

Page 24: ...ns a detection for weak batteries 0 5 V per cell Make sure that you do not charge batteries with a smaller num ber of cells For example do not charge a 12 V battery with a 24 V charging characteristic Voltage per cell 12 V system 24 V system 2 35 V 2 26 V 14 1 V 13 56 V 28 2 V 27 12 V 24 LEAB Automotive GmbH Thorshammer 6 24866 Busdorf 15 Appendix LEAB Automotive GmbH ...

Page 25: ... contains a detection for weak batteries 0 5 V per cell Make sure that you do not charge batteries with a smaller num ber of cells For example do not charge a 12 V battery with a 24 V charging characteristic Voltage per cell 12 V system 24 V system 2 4 V 2 3 V 14 4 V 13 8 V 28 8 V 27 6 V 25 LEAB Automotive GmbH Thorshammer 6 24866 Busdorf LEAB Automotive GmbH 15 Appendix ...

Page 26: ...26 LEAB Automotive GmbH Thorshammer 6 24866 Busdorf 15 Appendix LEAB Automotive GmbH ...

Page 27: ...27 LEAB Automotive GmbH Thorshammer 6 24866 Busdorf LEAB Automotive GmbH 15 Appendix ...

Page 28: ...usdorf Tel 49 0 4621 9 78 60 0 Fax 49 0 4621 9 78 60 260 info leab eu We make energy mobile It is prohibited to copy duplicate translate or otherwise pass on the content of this guide to third parties without the express written permission of LEAB ...

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