Le Panyol 83 Assembly Instructions Manual Download Page 1

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ASSEMBLY INSTRUCTIONS

Le Panyol model 83

November 2015

Bare oven with no insulation or surround

Finished oven with insulation and surround

(Sample presentation)

Summary of Contents for 83

Page 1: ...ASSEMBLY INSTRUCTIONS Le Panyol model 83 November 2015 Bare oven with no insulation or surround Finished oven with insulation and surround Sample presentation FR EN ...

Page 2: ...ow the oven to expand The keystone may be slightly higher or lower than the dome of the oven The edges of the parts may crumble slightly if they are handled repeatedly THESE DIFFERENCES WILL IN NO WAY IMPAIR THE OPERATION OF YOUR OVEN OR SHORTEN ITS LIFE The oven must be built under cover THE KEY STAGES OF ASSEMBLY 0 Choose a site for the oven 1 Build a base on which to sit the oven 2 Insulate the...

Page 3: ...t bad weather by a roof wide enough to prevent the oven and hearth tiles from getting wet It must be kept dry in winter as if it absorbs water frost would make it unusable If the oven is stand alone the pipe must be approximately 1m long However if the oven is backed on to a wall or built into the home the pipe must be long enough to go 40cm beyond the roof ridge in accordance with DTU standard 24...

Page 4: ...depending on whether it is a rendering decorative brickwork or natural stone You ll need to include this thickness in your size calculations The instructions are based on the following sizes Surrounding walls 10 cm thick for the sides and back of the oven and 7 cm thick for the front of the oven Surround rendering i e a few millimetres thick If the surround material is more than 2 cm thick and you...

Page 5: ...built the base build up one level 20 cm of surrounding wall on the sides and at the back using Siporex type insulation blocks 10 cm thick on which the decorative material will be fixed diagram page 5 Note you may also build a surrounding wall using other materials e g bricks 22x22x5 5cm Measurement in cm Standard construction on a standalone platform Other types of installation are possible ...

Page 6: ...red oven Model 83 Page 6 Reinforced concrete slab 10 cm thick FLOOR Surrounding wall side Surrounding wall side Reinforced concrete slab Surrounding wall Top view 107 cm adapt to the user s requirements 20 cm Surrounding wall back Front view ...

Page 7: ... you re to get the best use out of your oven Once you ve built the base insulate the reinforced concrete slab using dry Siporex type insulation blocks 5 cm thick 107 cm FLOOR Siporex type insulation block 5 cm Surrounding wall side Surrounding wall side Surrounding wall back Front view Reinforced concrete slab 10 cm thick ...

Page 8: ... a level and mallet to ensure that the tiles are laid flat If necessary even out the differences in thickness of the tiles by placing a bit more grog where required Place the 1st row of tiles 21 cm from the edge of the base diagram page 9 Then place the other rows FLOOR Surrounding wall side Surrounding wall side 107 cm 120 cm adapt to the user s requirements Grog 2cm Floor tiles 6 cm Siporex type...

Page 9: ...Assembly instructions Le Panyol wood fired oven Model 83 Page 9 21 cm Surrounding wall Floor tiles Siporex type insulation block Top view ...

Page 10: ...tre the oven entry on the floor tiles 2 Placing the voussoirs arch stones Place a straight voussoir non conical on each side of the oven entry Spot the Bottom of the voussoir thanks to the letter B marked on it Wedge the 2 voussoirs in position Adjust their inner faces to that of the oven entry Photo 1 Photo 3 Photo 2 ...

Page 11: ...ieces together Adjust the height of the 2 large voussoirs placed in photo 4 and 5 to the height of the 4 small voussoirs so that they are at the same height around the keystone The keystone should ideally be at the same height but it may sometimes stick out slightly Place 2 other straight voussoirs non conical on the opposite side of the keystone Photo 4 Photo 5 Photo 6 ...

Page 12: ...plete the assembly with the other voussoirs Adjust the keystone so that it is centred Remove the base supporting the keystone and the wedges Adjust the whole construction Circle the whole construction with metal wire to be left in place Photo 7 Photo 9 Photo 8 Photo 10 ...

Page 13: ...f the oven is made up of the parts marked with an orange dot on the above photo 3 shelves boards 2 pillars right and left 1 central pediment These parts remain visible once the oven has been insulated and surrounded Order in which they are installed 1 shelves boards page 14 2 pillars page 15 3 pediment page 16 ...

Page 14: ...the same Prepare a small amount of mortar Mark the centre of a shelf board Align the centre with the centre line of the floor Using the mortar place the shelf board at the same height as the floor tiles for a perfectly flat surface The amount of mortar you use should allow you to achieve the same level as the floor tiles Maintain a very slight slope towards the front Place shelves boards 2 and 3 i...

Page 15: ...tre them in relation to the centre line of the oven floor Check that the oven door can be inserted easily and fits correctly against the oven opening Rim of approximately 3cm The gaps between the different parts will be filled with mortar during the Applying the mortar stage Oven front pillars Hole for evacuating smoke 15 cm overhang Surrounding wall Shelves boards Oven entry ...

Page 16: ... so that it hugs the rounded shape Mark the holes with a pencil for drilling Remove the smoke adaptor and drill carefully use an 8mm concrete bit without the hammer mode Insert the plugs provided Reposition the smoke adaptor and tighten the screws Make sure that the edges are flat The joint will become watertight when the mortar is applied Placing the pediment Centre the pediment in the space prov...

Page 17: ...dome with a sponge or small watering can having first protected the inside of the oven with newspaper Apply the mortar from the top downwards Fill all the gaps thoroughly and carefully cover the base of the smoke adaptor Leave to dry for approximately 2 to 3 weeks until all the moisture has gone The drying time varies according to where the oven is sited indoors or outdoors the ambient temperature...

Page 18: ...8 Finalizing the surrounding wall Finish building the surrounding wall on the sides and back to a suitable height which will depend on the final shape of your oven For the front build a wall 7 cm thick around the doorway The doorway remains visible Do not cover it ...

Page 19: ...rid of once the oven is insulated For a traditional cubic oven shape Depending on the insulation you choose Refractory fibre cover the whole oven with the fibre OR Grog refractory sand fill the area within the surrounding wall with grog until the whole oven is covered above the keystone Pour the bags over the dome and let the grog flow around the edge of the dome The number of bags supplied has be...

Page 20: ...ument which you can download from www lepanyol com documentation This must be built under cover Whatever the final shape of the oven if it is installed outdoors it must be protected against bad weather by a roof wide enough to prevent the oven getting wet in bad weather To ensure that any residual moisture can be evacuated the roof or shelter should not hermetically seal the top of the oven build ...

Page 21: ... 2 x 45 bends Removable With a double skin if an indoor installation Chimney pipes flues and connectors must be swept regularly We recommend that you contact a specialist in the profession fireplace builder heating engineer sweep etc SURROUND DECORATION You can use a wide range of materials to suit the style you re looking for Earthenware Decorative stone Bricks Rendering etc They must be class M0...

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