20
GENERAL TROUBLESHOOTING
Flywheel (Rotor) Replacement
(See Figs. 19-22)
■ Remove the clutch.
■ Remove the nut using an impact driver (Fig. 19).
■ Remove the 2 screws to remove the flywheel cover (Fig. 20).
■ The flywheel can be removed by a puller (Fig. 21). Choose an appropriate puller to remove the
flywheel. Before using the puller, rotate screw rod
1
counter-clockwise till it is 1/4 to 1/2 its length
through. Ensure screw rods
2
and
3
are protruded longer than screw rod
1
. Rotate screw rods
2
and
3
clockwise into the corresponding threaded holes as shown in Fig. 21. Make sure screw rods
2
and
3
are level and in same length. Then use a spanner to rotate screw rod
1
clockwise until
the flywheel is removed. Rotate screw rods
1
,
2
and
3
counter-clockwise to remove the puller
from the flywheel.
■ Turn the clutch upside down and slide the flat washers onto the bolts. Apply the thread-locking glue
for 3-5 screw threads and then re-install the clutch (Fig. 17 & 18).
Fig. 18
Fig. 17
Fig. 19
Fig. 20