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12

3352-935 Rev B

Maintenance

Note:

 Determine the left and right sides of the mower by standing in the operating position.

Recommended Maintenance Schedule

Important

: Refer to your engine operator’s manual for additional maintenance procedures.

Maintenance Service

Interval

Maintenance Procedure

Each Use

Check the engine oil level. Refer to Checking the Engine Oil Level on page 6.

Remove grass clippings and dirt from under the housing. Refer to Cleaning the

Mower on page 15.

1 Year (25 Hours)

1

Replace the air filter; replace it more frequently in dusty operating conditions.

Refer to Servicing the Air Cleaner on page 12.

Change the engine oil.

Refer to Changing the Engine Oil on page 13.

Replace the blade or have the blade sharpened; replace it or have it sharpened

more frequently if the edge dulls quickly. Refer to Replacing the Blade on

page 13.

Lubricate the wheel gears. Refer to Lubricating the Wheel Gears on page 13.

4 Years (100 Hours)

1

Replace the spark plug (refer to your engine operator’s manual).

Clean the cooling system (refer to your engine operator’s manual).

Annual Storage

Empty the fuel tank before repairs as directed or before annual storage. Refer to

Preparing the Mower for Storage on page 15.

1

Whichever comes first

2

Change the engine oil after the first 2 operating hours.

Preparing for Maintenance

1.

Stop the engine and wait for all moving parts to

stop.

2.

Disconnect the

spark plug wire from the

spark plug before

performing any

maintenance procedure.

m-7936

3.

After performing the maintenance procedure(s),

connect the spark plug wire to the spark plug.

Note:

 Before tipping the mower to change the oil or

replace the blade, allow the fuel tank to run dry

through normal usage. If you must tip the mower prior

to running out of fuel, use a hand fuel pump to

remove the fuel. Always tip the mower onto its side

(with the air filter up).

Warning

Tipping the mower may cause the fuel to leak.

Gasoline is flammable, explosive and can cause

personal injury.
Run the engine dry or remove the gasoline with a

hand pump; never siphon.

Servicing the Air Cleaner

Replace the air filter yearly; replace it more frequently

in dusty operating conditions.
Refer to Preparing for Maintenance on page 12.

1.

Rotate the air filter

cover to remove it.

2.

Replace the air filter.

3.

Install the cover.

m-7937

Summary of Contents for Insight 10684

Page 1: ...moderate injury if you do not follow the recommended precautions This manual uses two other words to highlight information Important calls attention to special mechanical information and Note emphasi...

Page 2: ...engine motor If the machine should start to vibrate abnormally stop the engine motor and check for the cause immediately Vibration is generally a warning of trouble Always wear eye protection when op...

Page 3: ...d area General Service Never operate machine in a closed area Keep all nuts and bolts tight to be sure the equipment is in safe working condition Never tamper with safety devices Check their proper op...

Page 4: ...ht of cut 108 7451 1 Height of cut 108 7461 1 Unlocked 2 Locked Product Overview 8 11 3 2 9 1 4 5 10 6 7 m 7916 1 Spark plug 2 Oil fill Dipstick not shown 3 Recoil start handle 4 Blade control bar upp...

Page 5: ...our mower does not come with oil in the engine but it does come with a bottle of oil 1 Remove the dipstick m 7921 m 7921 m 5571 2 Slowly pour oil into the oil fill tube until the oil level reaches the...

Page 6: ...he Fuel Tank Fill the fuel tank with fresh unleaded regular gasoline from a major name brand service station Important To reduce starting problems add fuel stabilizer to the fuel all season mixing it...

Page 7: ...rn you Keep away from the hot muffler Adjust the cutting height as desired Set all four wheels to the same height Note To raise the mower move all 4 cutting height levers forward to lower the mower mo...

Page 8: ...starting it again Note If the mower still does not start contact an Authorized Service Dealer Using the Self propel Drive To operate the self propel drive squeeze the self propel drive lower bar A up...

Page 9: ...grass bag when you want to collect grass and leaf clippings from the lawn If the side discharge chute is on the mower remove it and lock the side discharge door refer to Removing the Side Discharge C...

Page 10: ...7934 Side Discharging the Clippings Use the side discharge for cutting very tall grass If the bag is on the mower remove it and insert the mulch plug refer to Removing the Grass Bag on page 10 before...

Page 11: ...he grass is too long the mower may plug and cause the engine to stall Mow only dry grass or leaves Wet grass and leaves tend to clump on the yard and can cause the mower to plug or the engine to stall...

Page 12: ...engine operator s manual Annual Storage Empty the fuel tank before repairs as directed or before annual storage Refer to Preparing the Mower for Storage on page 15 1Whichever comes first 2Change the e...

Page 13: ...ll tube until the oil level reaches the Full line on the dipstick Do not overfill Max fill 20 oz type SAE 30W detergent oil with an API service classification of SF SG SH SJ SL or higher m 7921 m 5571...

Page 14: ...ng this procedure contact an Authorized Service Dealer Examine the blade whenever you run out of gasoline If the blade is damaged or cracked replace it immediately If the blade edge is dull or nicked...

Page 15: ...tops from running out of fuel 3 Prime the engine and start it again 4 Allow the engine to run until it stops When you can no longer start the engine it is sufficiently dry 5 Disconnect the wire from t...

Page 16: ...that your Lawn Boy product contains a defect in materials or workmanship follow this procedure 1 Contact any Lawn Boy Authorized or Master Service Dealer to arrange service at their dealership To loc...

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