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WM-Lavina 25G Propane Manual

Rev. 0

WM-Lavina 25G Propane Manual

Printed on 9/10/13

Page 16 of 30

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Summary of Contents for 25G Pro

Page 1: ...25G Pro User Manual SUPERABRASIVE Tech Support Line 800 987 8403 I www superabrasive com I info superabrasive us WM Lavina 25G Propane Manual Rev 0 WM Lavina 25G Propane Manual Printed on 9 10 13 Page 1 of 30 ...

Page 2: ...3 Exploded view of the main head engine and weight support 13 Exploded view of the main head top cover 13 Exploded view of the main head base plate and pulleys 14 Exploded view of the main head belt 14 Exploded view of the main head bottom cover 14 Exploded view of the tool holder 14 8 MAINTENANCE AND INSPECTION Remark 15 Mechanical parts 15 Cleaning 15 Check Hourly 15 Check Daily 15 Check and rep...

Page 3: ...5G Pro is made of two main component sections LAVINA 25G PRO MAIN DESIGN The two main components are the carriage and main head Figure 1 1 The frame The propane tank is placed on a tank holder on the backside of the frame The halogen spotlight Fig 1 2 enables the operator to work in darker areas A WARNING Existing lighting system does not replace adequate overhead lighting The handle on the frame ...

Page 4: ...3 ENVIRONMENTAL CONDITIONS The temperature range for operating the LAVINA 25G Pro outdoors is between 41 F and 86 F or 5 C and 30 C Never use the LAVINA 25G Pro during rain or snow when working outdoors When working indoors always follow the safety instructions concerning inside use of machines on propane VACUUM CONNECTION A connection for a vacuum dust extractor is located on the carriage The LAV...

Page 5: ...orking clothes Training Risks due to lack of operational training PROPANE SAFETY A WARNING Propane is a flammable gas whose vapors are heavier than air As is the case with gasoline propane can explode if the proper cautions are not heeded Propane is odorized with an agent having a distinct odor that is recognizable at very low concentrations This helps in identifying leaks even when they are small...

Page 6: ...ncy of a given work area is minimal CARB EPA The California Air Resource Board CARB and Environmental Protection Agency EPA also set limits for propane powered engines used outdoors but CARB EPA 6 approval does not signify that the engine is safe to use indoors CGA The Canadian Gas Association CGA has set a limit of 1500 ppm CO in exhaust flow OSHA For propane powered machines used indoors the Occ...

Page 7: ...CO MONITOR Data Logger BIOSYSTEMS INC TEXILOG Data Logger All instruments used for testing must be calibrated at intervals recommended by the manufacturer The monitor model number and date of calibration will be recorded with all test results OPERATOR A WARNING The operator must know the machine s work environment Only one operator at a time can work with the machine The operator must be properly ...

Page 8: ... as vented propane gas will seek a lower level since it is heavier than air and could find its way into the basement of the building Do not store cylinders full or empty inside a building or inside a vehicle Although it is unlikely that propane will vent from a stored cylinder if it should the vapor could come in contact with an ignition source such as a spark from a power tool or other appliance ...

Page 9: ...it will follow the machine easily Make sure the bonnet air filter on top of the engine is clean It should be cleaned hourly Check the engine oil level screw the dipstick in to get reading See to it the tank is fill up see also Storage Propane tanks TANK and FUEL LINES The tanks has already been covered but do the fuel lines show any sign of wear and tear such as cracks or any corrosion Screw the b...

Page 10: ...face If working dry omit this step and instead switch on the vacuum unit Finally hold the machine firmly and push the start of the Start Stop clutch button 2 OPERATING THE MACHINE Guide the machine in straight lines across the floor and with each new line overlap a little bit of the previously completed surface Work at a constant speed allowing the tools time to work at a speed appropriate for the...

Page 11: ...ers additional weights for increasing the productivity of the machine Fig 5 2 with a maximum of two pieces Fig 5 3 each additional weight weighs about 64 lbs or 29 kg The number of weights you choose to use will vary from none to two Each individual application type and condition of surface power capacity of the outlet etc will determine the number of weights you can use without tripping a breaker...

Page 12: ... applications NATO polishing discs feature a special resin formula designed for both wet and dry applications and a unique design with wide channels allowing for work on a cleaner surface and ensuring a quality polish Available in 3 and 4 in sizes V HARR Premium Polishing Pads are designed for mechanically polishing and restoring concrete also ideal for terrazzo and hard stone floors V HARR pads a...

Page 13: ...g 7 3 Exploded view of the main head top cover Fig 7 4 Exploded view of the main head base plate and pulleys Fig 7 5 Exploded view of the main head belt Fig 7 6 Exploded view of the main head bottom cover Fig 7 7 Exploded view of the tool holder Fig 7 8 Exploded view of the SAM tool holder Fig 7 9 Figure 7 2 13 WM Lavina 25G Propane Manual Rev 0 WM Lavina 25G Propane Manual Printed on 9 10 13 Page...

Page 14: ...Owner s Manual LAVINA 25G Pro Superabrasive 1 2012 Si Figure 7 6 Figure 7 5 14 WM Lavina 25G Propane Manual Rev 0 WM Lavina 25G Propane Manual Printed on 9 10 13 Page 14 of 30 ...

Page 15: ...ecoil dust filter If neglected the engine will overheat and carbon monoxide emissions will elevate CHECK DAILY After operating the LAVINA 25G Pro the operator should conduct a visual inspection of the machine during cleaning the whole machine Any defect should be solved immediately Check oil level daily Buffers and spiders See page SAM tool holder are consumables and have to be checked daily and r...

Page 16: ...r or the factory for instructions on where to have the service valve replaced Meanwhile to get by you can continue to open the service valve until you do not hear a click and then the engine will run normally If it does not call your customer service Starter barely turns the engine over or the solenoid just clicks The battery is likely low in charge This can be remedied by recharging the battery u...

Page 17: ... in the same manner Apply sealant to close the cover 9 4 TOOLHOLDER Spider and buffers are consumables and have to be replaced regularly It is recommended all buffers and spiders to be changed Pull the security springs off the holder Fig 9 4 1 dismount the top disc Fig 9 4 2 Take off the security disc Fig 9 4 and dismount and mount the buffers with the screw on the backside Fig 9 3 5 Reassemble in...

Page 18: ...YED AND IT WILL NEVER RECOVER ITS ORIGINAL TENSION Superabrasive Owner s Manual LAVINA 25G Pro 1 2012 Figure 9 5 4 Figure 9 5 5 Figure 9 5 6 Figure 9 5 7 Separate head from carriage see previous Remove front Fig 9 6 1 and back belt protection Fig 9 5 2 Loose the motor base plate Fig 9 5 3 release the tension device Fig 9 5 4 and take out the belt Fig 9 5 5 Take off the engine Fig 9 5 6 9 7 REPLACI...

Page 19: ...fully not to destroy the seal replace if necessary Fig 9 8 1 Dismount the felt seals caps Fig 9 8 2 and take away the felt seals Fig 9 8 3 Turn upside down the bottom cover and loose the bolts of the sealer flange on the inside of the cover Fig 9 8 4 Replace the oil retain ring the hollow part with spring of the oil retain ring has to face to the outside of the cover or facing the felt Mount back ...

Page 20: ...switches This warranty does not apply to any repair arising from misuse neglect or abuse or to repair of proprietary parts This warranty does not apply to products with aftermarket alterations changes or modifications This warranty is in lieu of and excludes every condition of warranty not herein expressly set out and all liability for any form of consequential loss or damage is hereby expressly e...

Page 21: ...th the environment laws and directives is guaranteed 12 MANUFACTURER S CONTACTS If you need to contact Superabrasive Inc with technical support questions below is the contact information Address 9411 Jackson Trail Road Hoshton GA 30548 USA Email info a superabrasive us Tel 706 658 1122 Fax 706 658 0357 Website www superabrasive com 22 WM Lavina 25G Propane Manual Rev 0 WM Lavina 25G Propane Manual...

Page 22: ... Number Description Qty 14 L25L 03 00 00 Machine support 1 15 M8x20DIN912 Screw 8 16 M8DIN127B Washer 8 17 M4x12DIN967 Screw 2 18 M4DIN125A Washer 2 19 M4DIN128 Washer 2 20 M40DIN934 Nut 2 21 L25G 20 00 06 Plate 1 22 M6x65DIN603 Screw 2 23 M6DIN125 Washer 2 24 M6DIN127B Washer 2 25 M6DIN934 Nut 2 26 L25SPS 05 00 00 00 Guard assembly 1 27 L25G 20 00 00 Carriage To order any parts customer has to pr...

Page 23: ...em Number Description Qty 13 M8x16DIN933 Bolt 4 14 L25G 20 00 08 Strap 1 15 L25G 20 00 07 Band 2 16 L25SPS 02 00 00 18 01 Nut 2 17 A58194 Swivel Bolt 1 18 L25G 23 00 00 Handle Assembly 1 19 L25SPS 01 00 00 00 Lamp Unit Incl Cable 1 20 L25P 02 00 00 01 Top Bracket 1 21 M5UN732 Washer 1 22 T34931 Swivel Bolt 1 23 A26 00 00 Water Tank Assembly 1 To order any parts customer has to provide the machine ...

Page 24: ...25G 10 05 00 Back Guard 1 17 OMEGAHP7608MHP30 Belt 1 19 L25G 10 00 68 Support Plate 1 18 L25G 10 00 69 Front Guard 1 20 L25G 10 00 67 Support 1 21 M6x30DIN933 Bolt 1 23 M6DIN125A Washer 2 24 M6DIN934 Nut 1 25 L25SPS 07 01 00 00 Handle 1 26 L25SPS 07 00 00 28 Front Weight Holder 1 27 L25NSPS 07 00 00 31 Support 1 28 L25SPS 07 00 00 25 Spring 1 29 L25SPS 07 00 00 26 Stud 1 30 L25NSPSP 07 00 00 10 Nu...

Page 25: ...2 12 M8DIN125A Washer 4 N2 Item Number Description Qty 13 M8DIN127B Washer 4 14 M8x25D1N933 Bolt 4 15 L25G 04 00 00 Right Plate Assembly 1 16 L25SPS 07 00 00 02 R Right Fork 1 17 M8x20DIN 912 Screw 6 18 M8D1N7980 Washer 6 19 M8x25DIN7991 Screw 2 20 TVVVA00700 N6T50 V Ring 1 21 8x7x36DIN6885A Key 2 22 L25G 10 00 61 Planetary Pulley Unit 1 23 L25SPS 00 00 00 15 Front Washer 1 24 M6x16DIN7991 Screw 1...

Page 26: ...25L 10 00 24 Ring 3 9 L25 L 10 00 10 Outer Cover 3 10 M6x1ODIN7991 Screw 18 11 A25 00 00 Tool Holder 3 12 L25L 10 00 09 Cover 1 13 M6x12DIN 933 Bolt 10 14 M6DIN7980 Washer 10 15 M6DIN125A Washer 10 16 D4x2x1880 Seal 1 To order any parts customer has to provide the machine model and serial number Without this information customer is responsible for ordering the correct part and no shipping charges ...

Page 27: ...7 Spindle 2 10 L25 L 10 00 14 Sector 1 11 L25L 10 00 08 Washer 2 12 L25 L 10 00 13 Sector 1 13 L25L 10 00 15 Support 1 14 L25L 13 00 00 Roller 1 15 M6x30DIN933 Bolt 1 16 M6DIN7980 Washer 1 17 L25 L 10 00 16 Support 1 18 L25 L 10 00 11 Sector 1 19 DIN6885A8x7x36 Key To order any parts customer has to provide the machine model and serial number Without this information customer is responsible for or...

Page 28: ... V Ring 1 13 M5x16DIN912 Screw 4 14 M5DIN7980 Washer 4 15 L25P 01 03 00 09 Flange 1 16 M5x12DIN7991 Screw 4 17 L25G 10 00 60 Cap For The Seal 1 18 L25G 10 00 59 Insert 1 19 6005 2RS Roller Assembly 2 20 L25G 10 00 58 Ring 1 21 L25G 15 01 00 Base Plate Assembly 1 22 M8x35DIN6921 Bolt 15 23 L25 L 10 00 25 Ring 3 24 TVVVA00700N6T50 V Ring 3 25 L25L 11 00 00 Pulley Unit 3 To order any parts customer h...

Page 29: ...ECIFICATION OF THE SAM TOOL HOLDER FIG 13 8 2 ITEM NUMBER A25M 00 00 The SA tool holder item number A25M 00 00 Fig 5 1 is mounted on each of the three grinding heads Its advantage is that it has elastic buffers that enable the tool plate to float and follow the surface A WARNING profile It is NOT possible to remove some buffers in order to get more flexibility The buffers and the spider are consum...

Page 30: ...1 L To order any parts customer has to provide the machine model and serial number Without this information customer is responsible for ordering the correct part and no shipping charges will be refunded if the part ordered is wrong AVINA 25G PRO ASSEMBLY AND PARTS SPECIFICATION OF THE KAWASAKI ENGINE FIG 13 9 WM Lavina 25G Propane Manual Rev 0 WM Lavina 25G Propane Manual Printed on 9 10 13 Page 3...

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