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LAUNCH   

Tire Changer TWC-481

5

Clamping System of the Jaws

The  position  of  the  jaw  on  the  turntable  is 
controlled  by  the  movement  of  the  piston  rod, 
which in turn is controlled by pedal H. There are 
three positions for pedal H. 

When  placed  in  the  upper  position,  the  piston 
rods will move to the center and the jaws will be 
in the minimum diameter position. 

When placed in the lower position, the piston rods 
will move to the outside and the jaws will be in the 
maximum diameter position.     

While  the  jaws  are  in  motion  (either  outward  or 
inward), step slightly on pedal H to place it in the 
middle position, the movement of the jaws will be 
stopped.    This position can be used to place the 
jaws  anywhere  between  the  maximum  and 
minimum positions 

The  principle  of  the  above  motion  can  be 
explained  in  the  shape  of  pedal  cam.  The  three 
positions  in  the  cam,  set  the  corresponding 
positions  on  the  pedal  H  (Fig.05),  which  in  turn 
set  the  positions  of  the  distribution  valve.    The 
distribution valve controls the air passage and the 
movement of the piston. 

The  clamp  jaws  (Fig.06)  can  be  placed  at  four 
positions.  To  adjust  their  positions,  first,  pull  out 
pin  sockets  from  their  holes  then move  the slide 
to  the  correct  position  on  slide  carriages  and 
insert  the  pin  sockets  into  corresponding  holes, 
finally,  install  the  resilient  clip.  Note:  Make  sure 
that the four clamp jaws are at the same position 
on turntable. The four positions of clamp jaws are 
as follows.

Fig.07

 

 

Fig.06

 

 

Fig.07 

Position  Out rim clamping diameter 

17″

22″ 

15″

20″ 

12″

18″

10″

16″

Drive system 

The drive system for this machine is made up of 
the  motor,  pulley,  transmission  and  turntable. 
(Fig.08)     

 

Fig.08

 

The  motor  RPM  is  about  1320.    The  ratio  of 
speed  is  200  to  1  The  direction  of  motor  is 
controlled  by  pedal  J  (Fig.05).    Depress  the 
pedal, the motor  rotate clockwise,  the turntable 
will  also  move  clockwise.    Release  the  pedal 
to  stop  the  motor.    Lift  the  pedal  up  with  the 
foot,  the  motor  and  the  turntable  will  rotate 
counter-clockwise. 

The electrical wire should be well-grounded.     

In the process of demounting tires, the turntable 
normally  rotates  clockwise,  unless  when  the   
demounting is obstructed, then the table can be 
backed up 

 

Summary of Contents for TWC-481

Page 1: ...Tire Changer TWC 481 i TWC 481 Swing Arm Tire Changer Launch Tech USA INC 2460 Peck Road Whittier CA 90601 USA 1 877 LAUNCH 9 562 463 1380 562 463 1590 FAX www launchtechusa com Installation and Parts...

Page 2: ...nnections 4 Adjusting 4 Initial Operation Fig 05 4 Clamping System of the Jaws 5 Drive system 5 Bead Breaker 6 Hexagonal Column Clamping System 6 Air Pressure Regulator Gauge and Lubricator Assembly 6...

Page 3: ...n from the producer or observing the requirement of the instructions may lead to direct or indirect damage to the equipment The installation and maintenance personnel should have a good understanding...

Page 4: ...ew knob H Clamping cylinder control pedal I Bead breaker control pedal J Turntable control pedal K Hexagonal column locking handle L Column M Tool box N Clamping cylinder assembly O Lube bucket P Bead...

Page 5: ...nd keep them in safe place Caution A special anti rust coating is applied on some parts and may attract dust Clean it when necessary Installation Install the Hexagonal bar spring and cap then install...

Page 6: ...or The height should be between 24 67 In case the line voltage is not stable a voltage stabilizer should be used between power source and the machine The machine should be well grounded The tire chang...

Page 7: ...trols the air passage and the movement of the piston The clamp jaws Fig 06 can be placed at four positions To adjust their positions first pull out pin sockets from their holes then move the slide to...

Page 8: ...moved 120 or so the cam connected with the handle will lift the locking plate to lock the Hexagonal bar If it does not lock you can adjust the bolt s position to assure the locking Fig 10 Air Pressure...

Page 9: ...ler figs 15 19 mount demount head with insert to tilt the mount demount head and obtain the correct measurements and then finger tighten screw B Unlock and raise the hexagonal column then lower it ont...

Page 10: ...LAUNCH Tire Changer TWC 481 8 Fig 14 Fig 15 Fig 16 Fig 17 Fig 18 Fig 19...

Page 11: ...but make sure the wires and poles match Fig 20 2 Installation of the switch The switch s position to the bracket is shown as in fig32 you may have to rotate the switch slightly in the slots with the...

Page 12: ...t is only for the reference of the maintenance personnel The manufacturer will not be held responsible for any use other than the designed purpose In case any damage occurs please contact your dealer...

Page 13: ...LAUNCH Tire Changer TWC 481 11...

Page 14: ...LAUNCH Tire Changer TWC 481 12...

Page 15: ...LAUNCH Tire Changer TWC 481 13...

Page 16: ...LAUNCH Tire Changer TWC 481 14...

Page 17: ...LAUNCH Tire Changer TWC 481 15...

Page 18: ...LAUNCH Tire Changer TWC 481 16...

Page 19: ...103020075 Hexagon bolt M10 25 19 103040064 Plain washer 8 20 103040026 Spring washer 8 21 103030061 Locking nut M8 22 103170002 Air tank 23 104130131 Rubber hose 101 104130013 Working deck cushion co...

Page 20: ...138 103040049 Spring washer 8 139 103040064 Plain washer 8 140 103230054 Back cover of clamping cylinder 141 103230170 Clamping cylinder body 142 103100242 Nut locking L joint 143 201021009 Clamping...

Page 21: ...er 12 234 103030089 Lock nut M12 301 103010327 Hexagon socket screw M8 25 302 104010272 Cap 303 201012456 Hexagonal column 304 103110058 Return spring 305 103202058 Swing arm 306 104070027 Cushion mat...

Page 22: ...gear box 410 103230199 Upper cover of worm case 411 201012010 Worm bearing 412 103060022 Angular contact bearing 413 103202048 Casing of reduction gear box 414 103200789 Worm wheel 415 103070002 Angu...

Page 23: ...casing 507 104130074 O Sealing ring 11 8 4 508 104010273 Fiveway valve cover 509 201010232 Cam hood 510 104120025 Cam body 511 103110031 Cam spring sheet 512 202010078 Transfer shift bar 513 10402004...

Page 24: ...emount head and Mount demount head base assembly 603 201010225 Mount demount head base 604 103010371 Hexagon socket set screws with flat point M8 20 605 Y104990077 Plastic Mount demount head 606 10304...

Page 25: ...dustrial power plug maximum current 32A protective current 40A 1R 2 5mm current 19A 2 air break switch industrial power socket 1DPH 1R Mennekes socket 536 32A 2P E 230V IP44 0RGHO rated current 40A in...

Page 26: ...LAUNCH Tire Changer TWC 481 24 TWC 481 Air Passage Diagram 8 9 A B 8 9 B CD 8 9 E F A B B B B E E B B E A F B G H I G H I JKL JKL E B Bead Breaking Jaw Clamping Quick inflating Inflator...

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