Larzep HAM5524 Operating And Maintenance Instructions Manual Download Page 6

                                                                                                                                                   

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5. PROBLEMS, MALFUNCTIONS AND SOLUTIONS  
 

5.1 OPERATIONS THAT CAN BE CARRIED OUT BY THE USER 

 

5.1.1 The cylinder or hydraulic tool does not move forward. 

 

Tank under pressure. 

 

Replace the transportation plug with the ventilation plug. 

 

Pump not primed. 

 

Turn the machine on without activating the remote pendant / with the distributing control set to ‘C’ for a few minutes until 
the pump expels the air from the circuit. This operation can be optimised by stopping and starting the motor. As the 
pump is gradually primed, the noise made by the machine changes.  

 

Not enough oil in the tank. 

 

Check level and refill.  

 

Pressure regulating valve incorrectly adjusted. 

 

Readjust the external pressure limiting valve.  

 

Hose quick plugs not correctly connected. 

 

Check that all plugs are connected properly. 

 Filter 

dirty. 

 

Remove the lid and proceed as described in the Maintenance section.  

 
All these operations can be carried out by the user. The operations outlined below, on the other hand, should only be carried out by 
specialist personnel, preferably from an authorised technical assistance service.  
 

5.2 OPERATIONS THAT MUST BE CARRIED OUT BY SPECIALIST PERSONNEL 

 

5.2.1 The cylinder or hydraulic tool does not move forward.               
 
First, check that the problem is not due to a malfunction in the cylinder or hydraulic tool.  
 

 

Internal safety valve not properly adjusted. 

 

Readjust or replace (12).  

 

Pump’s check valve damaged. 

 

Check ball seats (in pump (5) and internal distributor (13)).  

 Pump 

damaged 

 

Replace (5).  

 

Leak in hydraulic circuit  

 

Check circuit and tighten joints. 

 

Motor coupling damaged  

 

Replace (10).                     

 

Electrovalve or manual valve damaged. 

 

Replace distributing valve (4).

 

 
5.2.2 The machine loses pressure when the distributing valve control is set to neutral (position ‘C’).  
 

 

Electrovalve check valves damaged. 

 

Replace the electrovalve (4).          

 Electrovalve 

damaged. 

 

Replace (4). 

 

Manual valve check valves damaged.

 

 

Check ball seats (4).

 

   

 
5.2.3 The cylinder or hydraulic tool does not move back.  
 
See point 5.2.1 

 
 
 
 
 
 
 
 
 
 
 
 

Summary of Contents for HAM5524

Page 1: ...iagram APPENDIX 2 Hydraulic diagram APPENDIX 3 Electrical diagram LARZEP S A LARZEP AUSTRALIA PTY LTD LARZEP GB LTD Avenida Urtiaga 6 104 Wedgewood Road 3 Commerce Way Leighton Buzzard 48269 MALLABIA SPAIN HALLAM VIC 3803 AUSTRALIA BEDS LU7 4RW UNITED KINGDOM Tel 34 943 171200 Tel 61 3 9796 3744 Tel 44 1525 377819 Fax 34 943 174166 Fax 61 3 9796 5964 Fax 44 1525 851990 e mail sales larzep com e ma...

Page 2: ...r or damage Maintenance operations should be carried out on a regular basis in accordance with the instructions outlined in this manual Once you have finished using the machine disconnect it clean it and store it in a clean safe place 1 3 GENERAL SAFETY INSTRUCTIONS If you notice that the machine or one of the installation s elements is not working properly stop the operation in process immediatel...

Page 3: ...contents Make sure that the machine has not been damaged during transportation and is both clean and complete Position the machine is a stable well protected area Use hoses that are long enough to make sure the operator is well away from the danger zone Assemble the complete installation making sure that all accessories hoses quick plugs valves joints pressure meters distributors cylinders etc are...

Page 4: ...tch to 0 and swap the two cables around in the terminal Repeat the operation and check that the direction of rotation is now correct With HAM type manual control pumps press the black button on the circuit breaker box to start the motor Check the direction of rotation as explained in the previous point With electrical control pumps when the UP button on the remote pendant is pressed the cylinder p...

Page 5: ... a double acting cylinder A Position Advance C Position Maintains the load B Position Return of the cylinder 3 3 START UP Place the machine in the working zone in such a way as to ensure maximum stability You should also make sure that the operator is sufficiently far away from the danger zone The operator should check that no one is located in the danger zone and that the machine is in perfect wo...

Page 6: ...e operations can be carried out by the user The operations outlined below on the other hand should only be carried out by specialist personnel preferably from an authorised technical assistance service 5 2 OPERATIONS THAT MUST BE CARRIED OUT BY SPECIALIST PERSONNEL 5 2 1 The cylinder or hydraulic tool does not move forward First check that the problem is not due to a malfunction in the cylinder or...

Page 7: ...7 6 DECLARATION OF CONFORMITY ...

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