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EPL-20W-HID-X12V-25-HR 

Larson Electronics, LLC

 

      Phone: (800) 369-6671 

 

Fax: (903) 498-3364  

www.larsonelectronics.com 

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SPRING MOTOR REPLACEMENT 

1.  CAUTION: 

Do not open the spring motor or personal injury may result. 

2. 

Due to spool cable being sealed in the shaft, spring motors can only be factory rebuilt and replaced. 

 

TROUBLESHOOTING 

PROBLEM

 

POSSIBLE CAUSE

 

SOLUTION

 

Reel will not retract cable 
but has some tension 

1.  Improper pretension 
2.  Incorrect reel for 

application (lift vs. 
stretch) 

3.  Cable guide adjustment 

1.  See section “Spring Tension 

Adjustment” 

2.  Quantify application vs. reel selection 
3.  Check guide alignment 

Reel does not have any 
spring tension 

1.  Broken spring. Quantify 

application to prevent 
recurrence 

1.  Factory rebuild 

Ratchet will not activate 

1.  Broken ratchet pawl 

spring 

2.  Lock-out option arm 

deactivated 

1.  Replace ratchet pawl spring 
2.  Activate lock-out arm 

Ratchet will not 
deactivate 

1.  Over-extension of reel 

1.  Manually rotate reel spool to deactivate 

ratchet. Do not over-extend. (Guide adjustment may 
prevent lock –up when over-extended 

Cable wraps improperly 
(uneven wrapping, wraps 
above or jumps flange) 

1.  Reel mounting no level 
2.  Cable retraction rate too 

high 

3.  Cable guide out of 

adjustment 

1.  Mount reel on level surface 
2.  Maintain steady retraction rate 
3.  Properly adjust cable guide 

Cable twisting and 
knotting 

1.  Improperly installed cable 
2.  Cable rubbing on or 

bending around fixed 
object 

3.  Excessive spring tension 
4.  Inadequate anchoring of 

cable 

1.  See section “Cable Installation” 
2.  Check roller guide for function and cable payout 

path 

3.  Quantify application vs. reel selection Also check 

pretension 

4.  Adjust anchoring method i.e. and strain 

relief 

Open or intermittent 
circuit 

1.  Inadequate connection 
2.  Loss of brush contact to 

slip ring 

3.  Cable defective 

1.  Check all termination points 
2.  Check brush wear, spring tension & alignment 
3.  Perform continuity check on cable 

termination points 

Circuit trips and/or pitted 
burned rings or brushes 

1.  Inadequate amp rating of 

reel selection 

1.  Quantify application requirements vs. 

reel and cable rating 

Circuit arcing 

1.  Amp or voltage above 

rating of reel 

2.  Excessive carbon 

dust accumulation 

3.  Loss of brush to ring 

contact 

1.  Quantify application requirements vs. reel and cable 

rating 

2.  Clean dust from inside slip ring 
3.  Replace brush and/or brush spring 

 
 
 

 
 
THESE INSTRUCTIONS MAY  NOT COVER ALL DETAILS OR VARIATIONS OF THIS PRODUCT FOR YOUR EQUIPMENT OR INSTALLATION REQUIREMENTS. SHOULD FURTHER 
INFORMATION NOT COVERED BY THESE INSTRUCTIONS BE REQUIRED, PLEASE CONTACT LARSON ELECTRONICS BY EMAIL AT 

[email protected]

 OR BY PHONE 

AT 1-800-369-6671 FOR FURTHER ASSISTANCE. 
 
PLEASE VISIT LARSONELECTRONICS.COM FOR 

WARRANTY

 AND 

RETURN

 INFORMATION. 

Summary of Contents for EPL-20W-HID-X12V-25-HR

Page 1: ...g the flashlight for the first time cold start it is recommended that user allows HID to power up to full 40 60 seconds before powering off again This allows the lamp time to achieve a temperature hot enough to vaporize the additives and prevent deposits from forming on the inner arc chamber walls When powering up it is normal for the lamp to flicker this is the result of the metal salts in the ar...

Page 2: ... in the event of mounting failure WARNING Modifications of this equipment may cause excessive wear and will void the warranty Contact the manufacturer regarding changes or modifications of equipment which could affect reliability or safety Stretch Applications The cable is suspended without any intermediate support Stretch reels generally require a line pull equal to two times the weight of the ca...

Page 3: ...el cable more evenly 2 The cable should not pile against either end of the spool during winding as this will tend to inhibit level winding of the cable 3 The guide should be secured at the best of twelve possible positions so that a minimum change of direction occurs at the guide otherwise cable life will be reduced 4 The guide is shipped installed on the reel The guide must be aligned per applica...

Page 4: ...he drum and cable together in the direction of pay out in order to pre tension the spring The number of pre tension turns is determined by cable size and footage Usually four to sixteen turns is sufficient but additional turns may be used if testing indicates that the cable will not fully retract as desired with just four turns Adding Spring Tension 5 Feed the end of the cable through the cable gu...

Page 5: ...proper seating and all are in good condition with no marks or dents Replace all seals as necessary Lubricate with silicon lubricant or low mineral petroleum jelly A discoloration of the lamp reflector is normal on a new lamp When this occurs remove the lens cap and wipe reflector with soft lens cloth be careful not to damage the lamp and ignition wire CORD REEL MAINTENANCE WARNING Be sure all powe...

Page 6: ...retraction rate 3 Properly adjust cable guide Cable twisting and knotting 1 Improperly installed cable 2 Cable rubbing on or bending around fixed object 3 Excessive spring tension 4 Inadequate anchoring of cable 1 See section Cable Installation 2 Check roller guide for function and cable payout path 3 Quantify application vs reel selection Also check pretension 4 Adjust anchoring method i e and st...

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