Lapp Group EPIC POWERLOCK Assembly Instruction Manual Download Page 10

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Slide the cable and reduction sleeves into the rear of the contact ensuring that they are

fully seated inside of the contact. Using a 5mm A/F Allen key tighten the set screws to the
appropriate torque setting.

Fit the contact into the front insulator and visually align the Retention pin holes.

Fit the Retention pin, tapered end first into the insulator/contact using either a press or a

soft hammer. Note that the Retention pin should only be used once. Re-using the Retention
pin can invalidate the IP67 rating.

Ensure that the Retention pin is visible from both sides of the assembly after fitting and is

flush/sub flush with the insulator.

Electroustic Ltd www.electroustic.co.uk +44 (0)1908 307200

Summary of Contents for EPIC POWERLOCK

Page 1: ...1 EPIC POWERLOCK Assembly instruction for Crimp and Set screw types Electroustic Ltd www electroustic co uk 44 0 1908 307200 L44420211EN 19 10 2016...

Page 2: ...panel type connector 2 Termination Methods EPIC POWERLOCK connectors can be terminated to cables by using one of the following methods Crimp termination Set screw termination Threaded post termination...

Page 3: ...factory crimped joint They vary depending on the actual cable contact combination to be crimped A hexagon type crimp is recommended Across Flat Dimension Width Dimension 2 1 3 Crimp Tool Depending on...

Page 4: ...C 240 44420336 Crimpwerkzeug Crimp Die Type Description Crimp Die Details Die Across Flat Dimension mm Die Width Dimension mm C 130 44420330 44420331 44420332 44420333 44420334 44420335 44420336 C 25...

Page 5: ...imping 120mm cables and smaller Each crimp should be positioned centrally within the contact crimp area The crimp area is between inspection hole and end of contact If a single crimp is used the crimp...

Page 6: ...straight within a distance of 1 metre of the crimping location This ensures that the individual cable wire strands are not distorted or displaced to each other caused by bending the cable With the cr...

Page 7: ...pin tapered end first into the insulator contact using either a press or a soft hammer Note that the Retention pin should only be used once Re using the Retention pin will invalidate the IP67 rating 9...

Page 8: ...torques to ensure a satisfactory termination 2 2 1 Screw Connector Components Show below are the components supplied for both line drain and line source connectors Both connector types include the fol...

Page 9: ...ctor stranding All sleeves down to the size recommended for the cable in use should be used i e for the 50m2 cable the R120 R95 R70 and R50 sleeves should all be used The sleeves fit inside each other...

Page 10: ...tor and visually align the Retention pin holes 7 Fit the Retention pin tapered end first into the insulator contact using either a press or a soft hammer Note that the Retention pin should only be use...

Page 11: ...r users of fine stranded cables When using fine stranded power cables it is advisable to use the maximum number of sleeves and increase the torque setting This will protect the individual cable strand...

Page 12: ...2 Recommended Assembly Procedure 1 Fit the contact into the front insulator and visually align the Retention pin holes 2 Fit the Retention pin tapered end first into the insulator contact using eithe...

Page 13: ...13 U I Lapp GmbH D 70565 Stuttgart Germany www lappgroup com A company of the Lapp Group Electroustic Ltd www electroustic co uk 44 0 1908 307200...