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3.  UNPACKING 

3.1 Receiving the Clamshell® 

Upon receipt, check for freight damage, both visible and concealed.  Visible damage should be noted 
on the freight bill at the time of delivery and signed by the carrier's agent.  Concealed loss or damage 
means loss or damage which does not become apparent until the merchandise has been unpacked.  If 
concealed loss or damage is discovered upon unpacking, make a written request for inspection by the 
carrier's agent within 15 days of delivery.  All packing material should be kept for inspection.  

Do not 

return damaged merchandise to Star Manufacturing International.  File your claim with the 
carrier. 

3.2 Location 

Prior to un-crating, move the Clamshell® as near to its intended location as practical.  The crating will 
help protect the unit from physical damage normally associated with moving it through hallways and 
doorways.

 

NOTICE:

 

If the Clamshell® is to be attached to a griddle/ charbroiler in the field – 
it is recommended to complete the installation of mounting adapter 
before un-crating the Clamshell®. 

3.3  Un-crating the Add-on Clamshell® Hood 

If Clamshell® is received already attached to a Griddle/Charbroiler skip to section 3.4. 

The Clamshell® will arrive completely assembled inside a wood frame covered by a cardboard box 
and bolted to a skid.      

R

emove the cardboard cover, unbolt Clamshell® from the support 

brackets.  Discard the skid and brackets.  

Remove Clamshell® from skid and place in intended location.  

There are several parts that are not installed in the unit.  Be careful not to misplace the following parts 
when un-crating the unit. 

ƒ

 

Inner Component Cover 

ƒ

 

Outer Component Cover 

ƒ

 

Inner Flue 

ƒ

 

Outer Flue 

ƒ

 

Insulation 

ƒ

 

Manual Shut-off  Valve 

ƒ

 

Two 3/8 X 16 Nuts 

Note:  See Mounting Adapter kit for instructions on installing these parts. 

CAUTION:

 

UNIT IS EXTREMELY HEAVY.  FOR SAFE HANDLING, INSTALLER 
SHOULD OBTAIN HELP AS NEEDED, OR EMPLOY APPROPRIATE 
MATERIALS HANDLING EQUIPMENT (SUCH AS A FORKLIFT, DOLLY, 
OR PALLET JACK) TO REMOVE THE UNIT FROM THE SKID AND MOVE 
IT TO THE PLACE OF INSTALLATION. 

3.4 Un-crating Griddle/Charbroiler with Clamshell® Attached  

CAUTION: 

SHIPPING STRAPS ARE UNDER TENSION AND CAN SNAP BACK 
WHEN CUT. 

The griddle will arrive completely assembled inside a wood frame covered by a cardboard box and 
strapped to a skid.  

R

emove the cardboard cover, cut the straps and remove the wood 

frame.  

Remove griddle from skid and place in intended location.  The legs and gas regulator are located in the 
grease drawer. 

Summary of Contents for CSG24

Page 1: ...rnational 10 Sunnen Drive St Louis MO 63143 Part Number 2M W361 Phone 800 438 5264 Fax 314 781 2714 March 10 2010 Rev C WWW LANGWORLD COM Installation Operation Maintenance Troubleshooting Model CSG24...

Page 2: ...LLS GAS THIS INFORMATION SHALL BE OBTAINED BY CONSULTING YOUR LOCAL GAS SUPPLIER AS A MINIMUM TURN OFF THE GAS AND CALL YOUR GAS COMPANY AND YOUR AUTHORIZED SERVICE AGENT EVACUATE ALL PERSONNEL FROM T...

Page 3: ...1 READ FIRST 4 2 EQUIPMENT DESCRIPTION 6 3 UNPACKING 7 4 INSTALLATION 8 5 INITIAL START UP 10 6 OPERATION 11 7 SEQUENCE OF OPERATION 12 8 CLEANING MAINTENANCE PROCEDURES 13 9 TROUBLESHOOTING 14 10 PAR...

Page 4: ...d gas specifications are on the data plate This information should be carefully read and understood before proceeding with the installation NOTICE This unit is approved to be installed only on equipme...

Page 5: ...O NOT USE YOUR HAND TO CHECK GRIDDLE CHARBROILER TEMPERATURE NOTICE Service on this or any other LANG appliance must be performed by qualified personnel only Consult your LANG authorized service agent...

Page 6: ...eeded 2 3 Technical Griddle operates on either Natural Gas or Propane This must be specified when ordering It is shipped with a Power Cord and Plug attached Clearances required from non combustible su...

Page 7: ...o a Griddle Charbroiler skip to section 3 4 The Clamshell will arrive completely assembled inside a wood frame covered by a cardboard box and bolted to a skid Remove the cardboard cover unbolt Clamshe...

Page 8: ...onnectors must be in accordance with local codes and comply with the National Fuel Federal Gas Codes ANSI Z223 1 latest edition There are two gas connections involved in the installation of the Clamsh...

Page 9: ...ith the adapter kit on how to connect this Clamshell to the griddle charbroiler Figure 1 Griddle Charbroiler ACV ACV Manual Shut off Valve Regulator Legend ACV Automatic Cut off Valve A 1 Pipe B Reduc...

Page 10: ...g is required if the base unit is running If power to the Clamshell is turned off gas to base will be turned off If it is necessary to remove power from the Clamshell the base unit must be cooled belo...

Page 11: ...tats are provided for temperature control The Clamshell is a radiant cooking device which operates only in the lowered position Ignition is automatic and occurs as the Clamshell is lowered Raising the...

Page 12: ...automatic cutoff valve opens the gas valve to the griddle charbroiler thus allowing the base unit to operate When the Clamshell is lowered the tilt switch allows 24 VAC to go to the spark module The...

Page 13: ...ebris from the tiles To clean the Clamshell start with a clean griddle plate Turn off the griddle charbroiler thermostats and wait until the griddle charbroiler is cool CAUTION DO NOT USE YOUR HAND TO...

Page 14: ...ip shields should only be removed during specific repairs by a trained service professional Check the screws on your unit during your periodic inspection If you cannot turn a screw to the left or coun...

Page 15: ...blower Failed transformer Failed spark electrode Spark but no ignition Failed spark controller Failed gas solenoid valve Clamshell gas valve turned off Plugged orifice Clamshell turns off after exten...

Page 16: ...ould be done by a factory authorized service representative Possible Cause TEST Failed tilt switch Unplug switch and test for continuity while raising lowering the hood Failed gas valve Remove the wir...

Page 17: ...1 2 3 7 8 9 10 11 16 15 14 13 12 29 30 31 32 33 34 19 17 20 21 22 24 25 26 27 28 23 4 6 5 NOTE 2H 60106 66 must be sold with Item 21 SK2476 Rev Model CSG24 GAS 24 CLAMSHELL...

Page 18: ...FICE HOOD 1360 29 Y9 80403 05 1 90 DEG FITING W 44DRL LP 2A 80400 27 ORIFICE HOOD 0860 44 17 2E 103 232 1 HARNESS AGC HOOD 1 19 2J 80302 06 1 IGNITOR SENSOR CHANNEL 20 K9 103 3 1 SPARK COVER 21 K9 511...

Page 19: ...2 1 3 4 5 7 10 11 12 13 14 17 9 8 19 24 25 26 23 22 18 20 21 15 16 6 SK2477 Rev Model CSG24 GAS 24 CLAMSHELL FRAME ASSY...

Page 20: ...01 05 2 WSHR LFT 1 4 USS PLTD 15 2P 70201 07 4 BRNZ BR FLN 5 8IDX3 4ODX1 16 K9 60102 1911 2 HOOD PIVOT SHAFT ASSY 17 K9 103 115 W3 1 RIGHT OUTER STANCHION CSG24 K9 103 115 3 RH OUTER STANCHION CSG24B...

Page 21: ...ERNAL TIMER RELAY STOWED WHEN NOT IN USE 33 GRN 32 RED 31 WHT 34 GRN 29 YEL 30 GRN AUTOMATIC CUTOFF VALVE ACV 16 BLU 15 BRN 17 BRN CAPACITOR 6 WHT 25 GRN 1 C GRN 1 B WHT 1 A BLK POWER CORD 6 WHT 5 BLK...

Page 22: ...I W S R E W O P F F O T U C O T U A E V L A V H C T I W S T L I T R O T I N G I R O S N E S ROTICAPAC H C T I W S R I A R E M R O F S N A R T R E W O L B F F O T U C O T U A E V L A V H C T I W S T L...

Page 23: ......

Page 24: ...STAR INTERNATIONAL HOLDINGS INC COMPANY Star Holman Lang Wells Bloomfield Toastmaster 10 Sunnen Drive St Louis MO 63143 U S A 800 807 9054 314 781 2777 Parts Service 800 807 9054 www star mfg com...

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