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Landustrie version 06-12 | operation & maintenance manual  DWP & DNP-EX series 
Subject to modifications

 

13 / 16 

 

Trouble shooting: 

 

 

 

 
 
 

 

Make sure the mains are switched off 

 

Only trained and authorized people may

 

during  inspection.

 

install and maintain the pump.

 

Make sure the pump  will not start  

 

Don’t go near to rotating parts of the pump 

 

unexpectedly.

 

Observe the local regulations for installation,

 

maintenance and repair!

 

Problem:

 

Possible cause:

 

Required action:

 

Checkpoints:

 

Pomp does not start

 

No voltage on the terminals

 

Check power  supply

 

* main switch

 

* installation switches

 

* all auxiliary switches

 

* voltage relay

 

Check motor protection

 

* earth leakage relay

 

* the auxiliary switches

 

* motor protection relay

 

* water in oil relais

 

Check start-  and stop signals

 

* too low level

 

* obstructed level switches

 

* engaged emergency stop 

 

* general electrical error

 

Wrong pump cable connection

 

Measure cable wires

 

* check motor phases

 

Blockage impeller

 

Check pump and/or impeller

 

* impeller or pump jamming

 

Pump does not stop

 

No stop signal

 

Check level switches

 

* level switches

 

* general electrical error

 

Wrong start / stop signal

 

Check level switches

 

* installation switches

 

* level switches 

 

* settings level switches

 

Pump start and stops

 

Fault in power supply

 

Check power supply

 

* main switch 

 

repeatedly

 

* installation switches

 

* switch thermal protection

 

Level control system not stable

 

Check level switches

 

 

* installation switches

 

* level switches

 

* settings level switches

 

Motor overload 

 

Check motor protection

 

 

* wrong direction  of rotation

 

* impeller blockage

 

* motor protection relay

 

Motor current too high

 

Supply failure

 

Check power supply

 

* voltage monitoring relay

 

Pump failure

 

Check pump

 

* impeller blockage

 

* medium specific gravity too  high

 

No flow or too low

 

Jamming or airlock in discharge pipeline

 

Check  discharge pipeline

 

* wrong direction of rotation

 

pump capacity

 

* blockage in discharge

 

* valves half open or closed

 

Pump failure

 

Check pump

 

* pump draws air

 

* impeller blockage

 

* impeller loose or damage 

 

Fault in power supply

 

Check power supply

 

* main switch

 

* installation switches

 

* switch thermal protection

 

 

High level alarm

 

Pump failure

 

Check pump

 

* impeller blockage

 

* pump draws air

 

* impeller loose or damage

 

* damaged bearings 

 

Supply failure

 

Check power supply

 

* switch thermal protection

 

* fuses

 

* level switches

 

* settings level switches

 

If the pump still fails please contact: 

 

 

Summary of Contents for LANDY DWP

Page 1: ...odifications 1 16 Operation Maintenance Manual Submersible pumps type LANDY DWP Submersible pumps type LANDY DNP Explosion proof version Landustrie Sneek BV Tel 31 515 486888 Pieter Zeemanstraat 6 Fax 31 515 412398 P O Box 199 info landustrie nl 8600 AD Sneek Holland www landustrie nl ...

Page 2: ...t 4 Installations 5 Hoisting device 6 Hoisting cable 6 Operation checks 7 Noise level 7 Electrical pump connections 7 Water in oil detection 7 Cable connection direct start of the pump DOL 8 Cable connection star delta start of the pump YD 9 Checkpoint first pump start 10 Special conditions for safe use 10 Maintenance 11 EC Declaration of conformity 12 Service Contract 12 Trouble shooting 13 Annex...

Page 3: ...ne 1 The DWP en DNP pumps are designed for professional use only Only trained and skilled personal may install maintain and operate the pump Pump identification The main characteristics are given on the data plate which is connected to the pump Code of Notified body 0344 DEKRA and Ex category are on the second data plate Power supply The power supply of the pump is part of the controls of the elec...

Page 4: ...rotating parts or stand close to the pump when testing Do not put hands or fingers into the pump opening if no safety measures are taken When it is necessary to inspect the pump outside the sump please close the cover of the pump sump and take care about the following Check carefully the power cable for bends and jamming To avoid cable damage put a decent spacer between pump cover and the sump Nev...

Page 5: ...a least SIL1 Check that the motor is adequately cooled At full load conditions at least 2 3 of the motor housing should be submerged Installation OWK This installation represents a permanent submerged installation using the guide bar coupling type OWK Points of attention Ensure a good free passage under the pump at least identical to the suction opening Check both the vertical and parallel positio...

Page 6: ...tention The discharge and suction flanges should be exactly in line with the piping system This installation may not create forces on the discharge and suction flanges Check the cooling system regularly for blockages To do this therefore the cooling jacket must be taken off The bolts ad nuts on top of the cooling jacket or suspension bracket must be reconnected Prior to inspection close the valves...

Page 7: ... the needs of temperature class T4 Standard thermo switches Klixons with 125 C switching temperature are supplied Contact rating max 250V 1 6A The contacts are normally closed As an option thermistors PTC with 125 C switching temperature can be supplied These are resistors not circuit breakers Resistance cold 200 500 Ohm Resistance at switching temperature 1650 4000 Ohm Maximum voltage is 7 5 V Re...

Page 8: ...ect start of the pump DOL 1x 7 core cable 3x 4 core cable Motor in delta Motor in star 2x 4 core cable Motor in delta Motor in star Optional WA Water detection in motor and oil housing Only allowed with intrinsic safe amplifier Optional WA Water detection in motor and oil housing Only allowed with intrinsic safe amplifier ...

Page 9: ...DNP EX series Subject to modifications 9 16 Cable connection star delta start of the pump YD 3x 4 core cable 1x 7 core cable 1x 10 or 12 core cable 1x 4 core cable Optional WA Water detection in motor and oil housing Only allowed with intrinsic safe amplifier ...

Page 10: ...itch is closed Thermistors PTC as an option thermistors can be supplied Resistance cold 200 500 Ohm Resistance at switching temperature 1650 4000 Ohm Cable entry Especially when the pump has been stored for a long time fasten the cable entry if necessary to tighten the rubber gland of the cable entry the torque should be G7 8 80 100 Nm M42 120 150 Nm Motor protection Verify the presence of the mot...

Page 11: ...is can lead to leakage to the motor compartment By turning in the cable entry clockwise the sealing of the gland will be secured The torque should be G7 8 80 100Nm M42 120 150Nm Check oil level DWP DNP 22 series Bring the pump into horizontal position and remove both the fill plug and the vent plug The accurate oil level is reached when the oil level is just below the fill plug You can check this ...

Page 12: ...ubject to modifications 12 16 EC Declaration of conformity Service Contract Although the quality standards of the Landustrie pumps are very high we do strongly recommend to close a service contract with your local supplier For service or technical information please contact ...

Page 13: ...al error Wrong start stop signal Check level switches installation switches level switches settings level switches Pump start and stops Fault in power supply Check power supply main switch repeatedly installation switches switch thermal protection Level control system not stable Check level switches installation switches level switches settings level switches Motor overload Check motor protection ...

Page 14: ...Landustrie version 06 12 operation maintenance manual DWP DNP EX series Subject to modifications 14 16 Annex 1 Electrical pump data Annex 2 Pump denomination ...

Page 15: ...Landustrie version 06 12 operation maintenance manual DWP DNP EX series Subject to modifications 15 16 ...

Page 16: ...Landustrie version 06 12 operation maintenance manual DWP DNP EX series Subject to modifications 16 16 ...

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