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3-1

Chapter 3

Assembly Instructions

It is very important that your new 2132 Coulter Chisel be
properly assembled, adjusted and lubricated before use.
Illustrations to assist with the assembly process are
provided in

“Standard Specifications” on page 2-1

They show proper shank and light mounting bracket
spacing. Illustrations in this section show proper
assembly procedures. Remove paint from grease fittings.
Replace any grease fittings that are damaged or missing.
Be sure to return screws, clips, etc., to their original
locations.

To insure alignment of assemblies,

leave the nuts loose

until completion

of final assembly. Use lock washers or

flat washers as specified. Spread all cotter pins.

After completion of final assembly, tighten all nuts
evenly

to prevent misalignment, distortion or binding.

Tighten all screws and nuts to the recommended torques

See Table 2-1

and

See Table 2-2



DANGER



WARNING



DANGER



CAUTION



CAUTION

Coulter blades are extremely sharp. Exercise
extreme care when working on or near coulter
blades. Do not allow coulters to roll over or fall
onto any body part. Do not allow wrenches to slip
when working near coulter blades. Never push
wrenches toward coulter blades. Do not climb
over machine above coulter blades. Failure to
stay clear of coulter blade edges can cause
serious personal injury or death.

Do not attempt to lift heavy parts (such as the
frame, coulter gangs, wheel lift, and pull hitch)
manually. Use a hoist or a forklift to move these
parts into position.

To prevent accidental lowering:

1.

All hydraulically elevated equipment must be
locked out using the cylinder lockouts.

2.

Lower equipment to the ground while
servicing or when it is idle.

Failure to take measures to prevent accidental
lowering may result in serious personal injury or
death.

Be sure to bleed the hydraulic system of all air in
lines after installation. Failure to bleed the system
of all air can result in improper machine
operation.

Incorrect adjustment of disc adjust rods will
cause permanent equipment damage.

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Summary of Contents for 2132

Page 1: ... Model 2132 Coulter Chisel Operator s Manual LANDOLL COMPANY LLC 1900 North Street Marysville Kansas 66508 785 562 5381 800 428 5655 WWW LANDOLL COM F 1099 0521 05 2021 Present ...

Page 2: ...Manuals for the 2132 CC MANUAL NUMBER MANUAL NAME F 1099 2132 CC Operator s Manual F 1100 2132 CC Parts Manual ...

Page 3: ...sembly 3 2 Hitch Installation 3 4 Hitch Leveling Installation 3 6 Wing Frame Installation 3 8 Coulter Gang Installation 3 10 Auto Reset Shank Installation 3 14 Rigid Shear Bolt Clamp Shank Installation 3 16 Hydraulic Installation 3 18 LED Light Installation 3 31 3BCT Chopper Reel Installation Option 3 34 Chopper Reel Installation Option 3 40 Final Assembly 3 50 4 Operation and Maintenance Tractor ...

Page 4: ...heel Bearing Maintenance Non Triple Lip 4 12 Wheel Bearing Maintenance Triple Lip 4 12 Lubrication Maintenance 4 13 3BCT Chopper Reel Adjustments 4 14 Chopper Reel Adjustments 4 16 Storage 4 18 5 Troubleshooting Guide ...

Page 5: ...equipment before using it and describes adjustments needed Gives practical advice for the care and maintenance of your Landoll equipment Drawings in this section locate adjustment points on the equipment IF YOU HAVE ANY QUESTIONS CONTACT LANDOLL COMPANY LLC 1900 NORTH STREET MARYSVILLE KANSAS 66508 PHONE 785 562 5381 or 800 428 5655 OR FAX 888 527 3909 CHAPTER 5 Is a troubleshooting guide to aid i...

Page 6: ...res contained in this manual before attempting to transport this implement 2 It is the responsibility of the operator to understand and comply with all federal state and local requirements before transporting the coulter chisel 3 When transporting the implement on road or highway use adequate warning symbols reflectors lights SIS and slow moving vehicle signs as required Verify that all symbols an...

Page 7: ...ving 2 Block implement so it will not roll when unhitched from the tractor 3 Store in an area where children normally do not play Maintenance Safety 1 Understand the procedure before doing the work Use proper tools and equipment 2 Make sure all moving parts have stopped 3 Do not make adjustments or lubricate implement while it is in motion 4 Block the implement so it will not roll when working on ...

Page 8: ...al to or greater than the gross weight of towed machinery which is 10 100 pounds minimum in accordance with ASAE S338 2 specifications If two or more implements are pulled in tandem a larger chain may be required Chain capacity must be greater than the TOTAL weight of all towed implements 2 Additional safety chain should be used between each implement 3 Attach the chain to the tractor drawbar supp...

Page 9: ... 2 1 ID Plate Warranty Registration Be certain to register the Coulter Chisel Online registration at www landoll com within 10 days of purchase or lease in order to be on file at Landoll and eligible for Warranty Take time to read and understand the Warranty for this product See Figure 2 2 and See Figure 2 3 Landoll reserves the right to make changes and or add improvements to it s products at any...

Page 10: ... LLC to affect its stability or reliability 3 subject to misuse negligence accident or has been operated in a manner expressly prohibited in the instructions or not operated in accordance with practices approved by Landoll Company LLC Operating the product in soils containing rocks stumps or obstructions may void the warranty in its entirety Excessive acres consistent with non seasonal very large ...

Page 11: ... This warrantydoes not expand enlargeupon or alter in any way the warrantiesprovidedby the original manufacturersand suppliersofcomponentparts and accessories This warranty excludessuch parts or accessorieswhich are not defective but may wear out and have to be replacedduring the warrantyperiod including but not limited to light bulbs paint and the like Tire Warrantiesare expresslyexcluded from La...

Page 12: ...anks Model Number 2132 17 2132 19 2132 21 2132 23 2132 25 Working Width 21 3 23 9 26 3 28 9 31 3 Transport Width 17 0 17 0 15 8 15 8 15 8 Transport Height 10 11 12 1 13 4 14 7 15 10 Number of Blades 35 39 43 47 51 Number of Bearings 8 10 12 12 12 Estimated Weight 24 522 lbs 24 985 lbs 26 410 lbs 26 870 lbs 27 440 lbs NOTE Specifications Are Subject To Change Without Prior Notification Tire Inflati...

Page 13: ...STANDARD SPECIFICATIONS 2 5 Specific Bolt Torques Lug Bolts Nuts Torque FT LBS Disc Gang Shafts 1 200 Ft Lbs 5 8 18 Lug Bolts Nuts 85 100 Ft Lbs 3 4 16 Lug Bolts Nuts 250 265 Ft Lbs ...

Page 14: ... 90 112 9 16 12 55 62 80 100 110 137 9 16 18 60 75 90 112 130 162 5 8 11 75 94 110 137 170 212 5 8 18 85 106 130 162 180 225 3 4 10 130 162 200 250 280 350 3 4 16 150 188 220 275 320 400 7 8 9 125 156 320 400 460 575 7 8 14 140 175 360 450 500 625 1 8 190 237 408 506 680 850 1 14 210 263 540 675 760 950 1 1 8 7 270 337 600 750 960 1200 1 1 8 12 300 375 660 825 1080 1350 1 1 4 7 380 475 840 1050 14...

Page 15: ...ade 8 capscrews Use value in if using prevailing torque nuts Parker Brand Fittings Dash Size 37 Degree JIC O Ring ORS O Ring Boss ORB 4 11 13 15 17 13 15 5 14 16 21 23 6 20 22 34 36 25 29 8 43 47 58 62 40 44 10 55 65 100 110 58 62 12 80 90 134 146 75 85 16 115 125 202 218 109 121 20 160 180 248 272 213 237 24 185 215 303 327 238 262 32 250 290 310 340 Gates Brand Fittings Dash Size 37 Degree JIC O...

Page 16: ...hank Placement 2132 17 NOTE RED SHANK MOUNTS INDICATES LOCATION OF OPTIONAL RT TWISTED SHOVELS BLUE SHANK MOUNTS INDICATES LOCATION OF OPTIONAL LT TWISTED SHOVELS 5 1 2 5 1 2 5 1 2 5 1 2 5 1 2 5 1 2 5 1 2 20 1 2 5 1 2 5 1 2 5 1 2 5 1 2 5 1 2 5 1 2 5 1 2 5 1 2 5 1 2 ...

Page 17: ...ement 2132 17 NOTE RED SHANK MOUNTS INDICATES LOCATION OF OPTIONAL RT TWISTED SHOVELS BLUE SHANK MOUNTS INDICATES LOCATION OF OPTIONAL LT TWISTED SHOVELS 5 1 2 5 1 2 5 1 2 5 1 2 5 1 2 5 1 2 5 1 2 20 1 2 5 1 2 5 1 2 5 1 2 5 1 2 5 1 2 5 1 2 5 1 2 5 1 2 5 1 2 ...

Page 18: ...lacement 2132 19 NOTE RED SHANK MOUNTS INDICATES LOCATION OF OPTIONAL RT TWISTED SHOVELS BLUE SHANK MOUNTS INDICATES LOCATION OF OPTIONAL LT TWISTED SHOVELS 5 1 2 5 1 2 5 1 2 5 1 2 5 1 2 5 1 2 5 1 2 5 1 2 20 1 2 5 1 2 5 1 2 5 1 2 5 1 2 5 1 2 5 1 2 5 1 2 5 1 2 5 1 2 5 1 2 ...

Page 19: ... 2132 19 NOTE RED SHANK MOUNTS INDICATES LOCATION OF OPTIONAL RT TWISTED SHOVELS BLUE SHANK MOUNTS INDICATES LOCATION OF OPTIONAL LT TWISTED SHOVELS 5 1 2 5 1 2 5 1 2 5 1 2 5 1 2 5 1 2 5 1 2 5 1 2 20 1 2 5 1 2 5 1 2 5 1 2 5 1 2 5 1 2 5 1 2 5 1 2 5 1 2 5 1 2 5 1 2 ...

Page 20: ...nt 2132 21 NOTE RED SHANK MOUNTS INDICATES LOCATION OF OPTIONAL RT TWISTED SHOVELS BLUE SHANK MOUNTS INDICATES LOCATION OF OPTIONAL LT TWISTED SHOVELS 5 1 2 5 1 2 5 1 2 5 1 2 5 1 2 5 1 2 5 1 2 5 1 2 5 1 2 20 1 2 5 1 2 5 1 2 5 1 2 5 1 2 5 1 2 5 1 2 5 1 2 5 1 2 5 1 2 5 1 2 5 1 2 ...

Page 21: ...21 NOTE RED SHANK MOUNTS INDICATES LOCATION OF OPTIONAL RT TWISTED SHOVELS BLUE SHANK MOUNTS INDICATES LOCATION OF OPTIONAL LT TWISTED SHOVELS 5 1 2 5 1 2 5 1 2 5 1 2 5 1 2 5 1 2 5 1 2 5 1 2 5 1 2 5 1 2 5 1 2 5 1 2 20 1 2 5 1 2 5 1 2 5 1 2 5 1 2 5 1 2 5 1 2 5 1 2 5 1 2 ...

Page 22: ...32 23 5 1 2 5 1 2 5 1 2 5 1 2 5 1 2 5 1 2 5 1 2 5 1 2 5 1 2 20 1 2 5 1 2 5 1 2 5 1 2 5 1 2 5 1 2 5 1 2 5 1 2 5 1 2 5 1 2 5 1 2 5 1 2 5 1 2 5 1 2 NOTE RED SHANK MOUNTS INDICATES LOCATION OF OPTIONAL RT TWISTED SHOVELS BLUE SHANK MOUNTS INDICATES LOCATION OF OPTIONAL LT TWISTED SHOVELS ...

Page 23: ...E RED SHANK MOUNTS INDICATES LOCATION OF OPTIONAL RT TWISTED SHOVELS BLUE SHANK MOUNTS INDICATES LOCATION OF OPTIONAL LT TWISTED SHOVELS 5 1 2 5 1 2 5 1 2 5 1 2 5 1 2 5 1 2 5 1 2 5 1 2 5 1 2 5 1 2 20 1 2 5 1 2 5 1 2 5 1 2 5 1 2 5 1 2 5 1 2 5 1 2 5 1 2 5 1 2 5 1 2 5 1 2 5 1 2 ...

Page 24: ...NOTE RED SHANK MOUNTS INDICATES LOCATION OF OPTIONAL RT TWISTED SHOVELS BLUE SHANK MOUNTS INDICATES LOCATION OF OPTIONAL LT TWISTED SHOVELS 5 1 2 5 1 2 5 1 2 5 1 2 5 1 2 5 1 2 5 1 2 5 1 2 5 1 2 20 1 2 5 1 2 5 1 2 5 1 2 5 1 2 5 1 2 5 1 2 5 1 2 5 1 2 5 1 2 5 1 2 5 1 2 5 3 8 5 1 4 5 3 8 5 1 4 ...

Page 25: ...HANK MOUNTS INDICATES LOCATION OF OPTIONAL RT TWISTED SHOVELS BLUE SHANK MOUNTS INDICATES LOCATION OF OPTIONAL LT TWISTED SHOVELS 5 1 2 5 1 2 5 1 2 5 1 2 5 1 2 5 1 2 5 1 2 5 1 2 5 1 2 5 1 2 20 1 2 5 1 2 5 1 2 5 1 2 5 1 2 5 1 2 5 1 2 5 1 2 5 1 2 5 1 2 5 1 2 5 1 2 5 1 2 5 5 16 5 5 16 ...

Page 26: ...IONS Figure 2 14 Std 3BCT Chopper Placement 2132 17 LH 19 5 8 28 5 8 5 15 16 4 11 16 NOTE LOCATION OF HARROW ADJUSTMENT WRENCH S 3 TINE HARROW ASSEMBLY W EXT LH REEL GANGBAR ASSEMBLY 82 5 TINE HARROW CTR ASSEMBLY REEL GANGBAR ASSEMBLY 114 ...

Page 27: ...igure 2 15 Std 3BCT Chopper Placement 2132 17 RH 28 5 8 19 5 8 4 11 16 5 9 16 NOTE LOCATION OF HARROW ADJUSTMENT WRENCH S 3 TINE HARROW ASSEMBLY W EXT RH REEL GANGBAR ASSEMBLY 82 5 TINE HARROW CTR ASSEMBLY REEL GANGBAR ASSEMBLY 114 ...

Page 28: ...CIFICATIONS Figure 2 16 Std 3BCT Chopper Placement 2132 19 LH NOTE LOCATION OF HARROW ADJUSTMENT WRENCH S 34 1 2 28 5 8 6 4 3 4 4 TINE HARROW ASSEMBLY LH REEL GANGBAR ASSEMBLY 97 5 TINE HARROW CTR ASSEMBLY REEL GANGBAR ASSEMBLY 114 ...

Page 29: ... 2 21 Figure 2 17 Std 3BCT Chopper Placement 2132 19 RH NOTE LOCATION OF HARROW ADJUSTMENT WRENCH S 28 5 8 34 1 2 4 3 4 6 4 TINE HARROW ASSEMBLY RH REEL GANGBAR ASSEMBLY 97 5 TINE HARROW CTR ASSEMBLY REEL GANGBAR ASSEMBLY 114 ...

Page 30: ...IFICATIONS Figure 2 18 Std 3BCT Chopper Placement 2132 21 LH NOTE LOCATION OF HARROW ADJUSTMENT WRENCH S 19 1 4 28 5 8 17 3 7 8 4 TINE HARROW ASSEMBLY LH REEL GANGBAR ASSEMBLY 114 6 TINE HARROW CTR ASSEMBLY REEL GANGBAR ASSEMBLY 114 ...

Page 31: ...2 23 Figure 2 19 Std 3BCT Chopper Placement 2132 21 RH NOTE LOCATION OF HARROW ADJUSTMENT WRENCH S 28 5 8 19 1 4 17 4 1 8 4 TINE HARROW ASSEMBLY RH REEL GANGBAR ASSEMBLY 114 6 TINE HARROW CTR ASSEMBLY REEL GANGBAR ASSEMBLY 114 ...

Page 32: ...ATIONS Figure 2 20 Std 3BCT Chopper Placement 2132 23 LH NOTE LOCATION OF HARROW ADJUSTMENT WRENCH S 34 1 4 28 5 8 3 11 16 4 11 16 5 TINE HARROW ASSEMBLY LH REEL GANGBAR ASSEMBLY 129 5 TINE HARROW CTR ASSEMBLY REEL GANGBAR ASSEMBLY 114 ...

Page 33: ... Figure 2 21 Std 3BCT Chopper Placement 2132 23 RH NOTE LOCATION OF HARROW ADJUSTMENT WRENCH S 28 5 8 34 1 4 4 11 16 3 11 16 5 TINE HARROW ASSEMBLY RH REEL GANGBAR ASSEMBLY 129 5 TINE HARROW CTR ASSEMBLY REEL GANGBAR ASSEMBLY 114 ...

Page 34: ...ATIONS Figure 2 22 Std 3BCT Chopper Placement 2132 25 LH NOTE LOCATION OF HARROW ADJUSTMENT WRENCH S 41 3 4 15 3 4 16 11 16 36 1 4 5 TINE HARROW ASSEMBLY LH REEL GANGBAR ASSEMBLY 129 6 TINE HARROW CTR ASSEMBLY REEL GANGBAR ASSEMBLY 129 ...

Page 35: ... Figure 2 23 Std 3BCT Chopper Placement 2132 25 RH NOTE LOCATION OF HARROW ADJUSTMENT WRENCH S 41 3 4 15 3 4 16 11 16 36 1 4 5 TINE HARROW ASSEMBLY LH REEL GANGBAR ASSEMBLY 129 6 TINE HARROW CTR ASSEMBLY REEL GANGBAR ASSEMBLY 129 ...

Page 36: ...2 24 Hyd 3BCT Chopper Placement 2132 17 LH NOTE LOCATION OF HARROW ADJUSTMENT WRENCH S AND HOSE MOUNT PLATES 19 9 16 28 5 8 5 15 16 4 11 16 3 TINE W EXT HARROW ASSEMBLY LH REEL GANGBAR ASSEMBLY 82 5 TINE HARROW CTR ASSEMBLY REEL GANGBAR ASSEMBLY 114 ...

Page 37: ...yd 3BCT Chopper Placement 2132 17 RH NOTE LOCATION OF HARROW ADJUSTMENT WRENCH S AND HOSE MOUNT PLATES 28 5 8 19 11 16 4 11 16 5 9 16 3 TINE W EXT HARROW ASSEMBLY RH REEL GANGBAR ASSEMBLY 82 5 TINE HARROW CTR ASSEMBLY REEL GANGBAR ASSEMBLY 114 ...

Page 38: ... Figure 2 26 Hyd 3BCT Chopper Placement 2132 19 LH 34 1 2 28 5 8 6 4 3 4 NOTE LOCATION OF HARROW ADJUSTMENT WRENCH S AND HOSE MOUNT PLATES 4 TINE HARROW ASSEMBLY LH REEL GANGBAR ASSEMBLY 97 5 TINE HARROW CTR ASSEMBLY REEL GANGBAR ASSEMBLY 114 ...

Page 39: ...e 2 27 Hyd 3BCT Chopper Placement 2132 19 RH 28 5 8 34 1 2 4 3 4 6 NOTE LOCATION OF HARROW ADJUSTMENT WRENCH S AND HOSE MOUNT PLATES 4 TINE HARROW ASSEMBLY RH REEL GANGBAR ASSEMBLY 97 5 TINE HARROW CTR ASSEMBLY REEL GANGBAR ASSEMBLY 114 ...

Page 40: ...Figure 2 28 Hyd 3BCT Chopper Placement 2132 21 LH 19 1 4 28 5 8 17 3 7 8 NOTE LOCATION OF HARROW ADJUSTMENT WRENCH S AND HOSE MOUNT PLATES 4 TINE HARROW ASSEMBLY LH REEL GANGBAR ASSEMBLY 114 6 TINE HARROW CTR ASSEMBLY REEL GANGBAR ASSEMBLY 114 ...

Page 41: ... 2 29 Hyd 3BCT Chopper Placement 2132 21 RH 28 5 8 19 1 4 17 4 1 8 NOTE LOCATION OF HARROW ADJUSTMENT WRENCH S AND HOSE MOUNT PLATES 4 TINE HARROW ASSEMBLY RH REEL GANGBAR ASSEMBLY 114 6 TINE HARROW CTR ASSEMBLY REEL GANGBAR ASSEMBLY 114 ...

Page 42: ...re 2 30 Hyd 3BCT Chopper Placement 2132 23 LH 34 1 4 28 5 8 3 11 16 4 11 16 NOTE LOCATION OF HARROW ADJUSTMENT WRENCH S AND HOSE MOUNT PLATES 5 TINE HARROW ASSEMBLY LH REEL GANGBAR ASSEMBLY 129 5 TINE HARROW CTR ASSEMBLY REEL GANGBAR ASSEMBLY 114 ...

Page 43: ...1 Hyd 3BCT Chopper Placement 2132 23 RH 28 5 8 34 1 4 4 11 16 3 11 16 NOTE LOCATION OF HARROW ADJUSTMENT WRENCH S AND HOSE MOUNT PLATES 5 TINE HARROW ASSEMBLY RH REEL GANGBAR ASSEMBLY 129 5 TINE HARROW CTR ASSEMBLY REEL GANGBAR ASSEMBLY 114 ...

Page 44: ...ure 2 32 Hyd 3BCT Chopper Placement 2132 25 LH 41 3 4 15 3 4 16 1 2 36 1 4 NOTE LOCATION OF HARROW ADJUSTMENT WRENCH S AND HOSE MOUNT PLATES 5 TINE HARROW ASSEMBLY LH REEL GANGBAR ASSEMBLY 129 6 TINE HARROW CTR ASSEMBLY REEL GANGBAR ASSEMBLY 129 ...

Page 45: ... 33 Hyd 3BCT Chopper Placement 2132 25 RH 41 3 4 16 1 2 8 1 4 36 1 4 NOTE LOCATION OF HARROW ADJUSTMENT WRENCH S AND HOSE MOUNT PLATES 5 TINE HARROW ASSEMBLY RH REEL GANGBAR ASSEMBLY 129 6 TINE HARROW CTR ASSEMBLY REEL GANGBAR ASSEMBLY 129 ...

Page 46: ...2 38 F 1099 0521 STANDARD SPECIFICATIONS Figure 2 34 Std Chopper Reel Placement 2132 17 LH 19 5 8 28 5 8 REEL GANGBAR ASSEMBLY 82 REEL GANGBAR ASSEMBLY 114 ...

Page 47: ...STANDARD SPECIFICATIONS 2 39 Figure 2 35 Std Chopper Reel Placement 2132 17 RH 28 5 8 19 5 8 REEL GANGBAR ASSEMBLY 82 REEL GANGBAR ASSEMBLY 114 ...

Page 48: ...2 40 F 1099 0521 STANDARD SPECIFICATIONS Figure 2 36 Std Chopper Reel Placement 2132 19 LH 28 5 8 34 1 2 REEL GANGBAR ASSEMBLY 97 REEL GANGBAR ASSEMBLY 114 ...

Page 49: ...STANDARD SPECIFICATIONS 2 41 Figure 2 37 Std Chopper Reel Placement 2132 19 RH 28 5 8 34 1 2 REEL GANGBAR ASSEMBLY 97 REEL GANGBAR ASSEMBLY 114 ...

Page 50: ...2 42 F 1099 0521 STANDARD SPECIFICATIONS Figure 2 38 Std Chopper Reel Placement 2132 21 LH 19 1 4 28 5 8 REEL GANGBAR ASSEMBLY 114 REEL GANGBAR ASSEMBLY 114 ...

Page 51: ...STANDARD SPECIFICATIONS 2 43 Figure 2 39 Std Chopper Reel Placement 2132 21 RH 28 5 8 19 1 4 REEL GANGBAR ASSEMBLY 114 REEL GANGBAR ASSEMBLY 114 ...

Page 52: ...2 44 F 1099 0521 STANDARD SPECIFICATIONS Figure 2 40 Std Chopper Reel Placement 2132 23 LH 28 5 8 34 1 4 REEL GANGBAR ASSEMBLY 129 REEL GANGBAR ASSEMBLY 114 ...

Page 53: ...STANDARD SPECIFICATIONS 2 45 Figure 2 41 Std Chopper Reel Placement 2132 23 RH 28 5 8 34 1 4 REEL GANGBAR ASSEMBLY 129 REEL GANGBAR ASSEMBLY 114 ...

Page 54: ...2 46 F 1099 0521 STANDARD SPECIFICATIONS Figure 2 42 Std Chopper Reel Placement 2132 25 LH 41 3 4 36 1 8 REEL GANGBAR ASSEMBLY 129 REEL GANGBAR ASSEMBLY 129 ...

Page 55: ...STANDARD SPECIFICATIONS 2 47 Figure 2 43 Std Chopper Reel Placement 2132 25 RH 36 1 8 41 3 4 REEL GANGBAR ASSEMBLY 129 REEL GANGBAR ASSEMBLY 129 ...

Page 56: ...2 48 F 1099 0521 STANDARD SPECIFICATIONS Figure 2 44 Hyd Chopper Reel Placement 2132 17 LH 19 5 8 28 5 8 REEL GANGBAR ASSEMBLY 82 REEL GANGBAR ASSEMBLY 114 ...

Page 57: ...STANDARD SPECIFICATIONS 2 49 Figure 2 45 Hyd Chopper Reel Placement 2132 17 RH 28 5 8 19 5 8 REEL GANGBAR ASSEMBLY 82 REEL GANGBAR ASSEMBLY 114 ...

Page 58: ...2 50 F 1099 0521 STANDARD SPECIFICATIONS Figure 2 46 Hyd Chopper Reel Placement 2132 19 LH 28 5 8 34 1 2 REEL GANGBAR ASSEMBLY 97 REEL GANGBAR ASSEMBLY 114 ...

Page 59: ...STANDARD SPECIFICATIONS 2 51 Figure 2 47 Hyd Chopper Reel Placement 2132 19 RH 28 5 8 34 1 2 REEL GANGBAR ASSEMBLY 97 REEL GANGBAR ASSEMBLY 114 ...

Page 60: ...2 52 F 1099 0521 STANDARD SPECIFICATIONS Figure 2 48 Hyd Chopper Reel Placement 2132 21 LH 19 1 4 28 5 8 REEL GANGBAR ASSEMBLY 114 REEL GANGBAR ASSEMBLY 114 ...

Page 61: ...STANDARD SPECIFICATIONS 2 53 Figure 2 49 Hyd Chopper Reel Placement 2132 21 RH 28 5 8 19 1 4 REEL GANGBAR ASSEMBLY 114 REEL GANGBAR ASSEMBLY 114 ...

Page 62: ...2 54 F 1099 0521 STANDARD SPECIFICATIONS Figure 2 50 Hyd Chopper Reel Placement 2132 23 LH 28 5 8 34 1 4 REEL GANGBAR ASSEMBLY 129 REEL GANGBAR ASSEMBLY 114 ...

Page 63: ...STANDARD SPECIFICATIONS 2 55 Figure 2 51 Hyd Chopper Reel Placement 2132 23 RH 28 5 8 34 1 4 REEL GANGBAR ASSEMBLY 129 REEL GANGBAR ASSEMBLY 114 ...

Page 64: ...2 56 F 1099 0521 STANDARD SPECIFICATIONS Figure 2 52 Hyd Chopper Reel Placement 2132 25 LH 41 3 4 36 1 8 REEL GANGBAR ASSEMBLY 129 REEL GANGBAR ASSEMBLY 129 ...

Page 65: ...STANDARD SPECIFICATIONS 2 57 Figure 2 53 Hyd Chopper Reel Placement 2132 25 RH 36 1 8 41 3 4 REEL GANGBAR ASSEMBLY 129 REEL GANGBAR ASSEMBLY 129 ...

Page 66: ...2 58 F 1099 0521 STANDARD SPECIFICATIONS Table provided for general use NOTES ...

Page 67: ...CAUTION CAUTION Coulter blades are extremely sharp Exercise extreme care when working on or near coulter blades Do not allow coulters to roll over or fall onto any body part Do not allow wrenches to slip when working near coulter blades Never push wrenches toward coulter blades Do not climb over machine above coulter blades Failure to stay clear of coulter blade edges can cause serious personal in...

Page 68: ...bly on 2 hole plate on front of center frame tube using 1 2 x 4 bolt and 1 2 lock nut 5 Install the 8 port manifold assembly on front plate of rear wing stabilizer assembly all models using 1 2 x 4 1 2 bolt 1 2 long spacer bushings and1 2 lock nuts 6 Repeat same procedure for 2132 21 23 25 models located on rear plate of rear plate of front wing stabilizer assembly 7 Attach smv mount manifold moun...

Page 69: ...R MOUNT PLATE SMV MOUNT MANIFOLD MOUNT 5 8 X 6 BOLT 5 8 LOCK NUT SMV SIS DECALBRACKET 1 4 X 1 BOLT 1 4 LOCK NUT 8 PORT MANIFOLD 1 2 X 4 1 2 BOLT 1 2 LOCK NUT 8 PORT MANIFOLD 1 2 SPACER BUSHINGS 1 2 X 4 1 2 BOLT 1 2 LOCK NUT 2132 FRONT MANIFOLD 1 2 X 4 BOLT 1 2 LOCK NUT STAND NOTE REAR 8 PORT MANIFOLD USED ON OPTIONAL HYDRAULIC REEL ATTACHMENT ONLY HUB SPINDLE ASSEMBLY TIRE WHEEL ASSEMBLY 3 4 WHEEL...

Page 70: ...washer and 3 8 lock nut to plate on rear of hitch 4 Remove the 1 x 11 bolt from hitch assembly and install the hose storage plate in position shown See Figures 3 3 Re install the 1 x 11 bolt 1 flat washer and 1 lock nut 5 Install the hose holder bracket to the front of the hitch assembly with 3 4 x 2 bolt 3 4 flat washer and 3 4 lock nut 6 Install the stor a way to the hose holder bracket with 1 4...

Page 71: ...T WASHER 3 8 LOCK NUT HITCH PIN 1 2 X 2 1 4 ROLL PIN 1 LOCK NUT HOSE STORAGE PLATE 1 X 11 BOLT 1 FLAT WASHERS 1 LOCK NUT WING NUT HOSE CLAMP LONG 3 8 X 5 BOLT ALL THREAD JACK HITCH ASSEMBLY HOSE HOLDER BRACKET 3 4 X 2 BOLT 3 4 FLAT WASHER 3 4 LOCK NUT STOR A WAY 1 4 X 1 BOLTS 1 4 LOCK NUTS ...

Page 72: ... rear of leveler tube weldment to the middle holes of center lift assembly using hitch pins 1 lock nuts and 1 2 x 2 1 4 roll pins 3 Connect front of leveler tube weldment to the rear hole of leveler tower using hitch pin 1 lock nuts and 1 2 x 2 1 4 roll pin 4 Attach the rear of the radius assembly to the front hole of the leveler tower using hitch pin 1 lock nut and 1 2 x 2 1 4 roll pin NOTE See V...

Page 73: ...LT 1 1 4 LOCK WASHER 1 1 4 NUT HITCH PIN 1 X 11 BOLT 1 LOCK NUT LEVELER TOWER LEVELER TUBE WELDMENT HITCH PIN 1 2 X 2 1 4 ROLL PIN 1 LOCK NUT HITCH PIN 1 2 X 2 1 4 ROLL PIN 1 LOCK NUT RADIUS ASSEMBLY NOTE ATTACH LEVER TUBE WELDMENT TO MIDDLE SET OF HOLES IN CENTER LIFT ASSEMBLY ...

Page 74: ...he front side of all hinge tubes 4 Attach base end of 4 x 30 cylinders to rear fold bracket assembly with cylinder mount plate one on inside of rear fold bracket plate and one on inside of front fold bracket plate slide 1 1 4 x 7 pin through aligned holes 1 1 4 narrow flat washers one on each side secure with 5 16 x 2 1 2 roll pins 5 Fasten rod end of cylinder to slotted fold brackets of wing fram...

Page 75: ... 3 4 FLANGE BEARINGS NOTE FRONT FOLD BRACKET AND FOLD CYLINDERS USED ON MODELS 2123 21 23 25 ONLY REAR FOLD CYLINERS INSTALLATION SAME AS FRONT 1 1 4 X 7 PINS 5 16 X 2 1 2 ROLL PINS 1 1 4 NAROW FLAT WASHERS CYLINDER MOUNT PLATES NOTE CYLINDER MOUNT PLATES MOUNT ON INSIDE OF FOLD CYLINDER MOUNT PLATES ROD END OF CYLINDER PINS GO THROUGH HOLES OF CYLINDER MOUNT PLATES WING LOCK PIN 1 4 X 3 ROLL PIN ...

Page 76: ...assembly attached to the right center frame weldment using the levis pins and roll pins provided with cylinder 5 Attach the base end of the 3 1 4 x 8 cylinder to the coulter spring assembly attached to the right wing frame weldment using the clevis pins and roll pinsprovided with cylinder 6 Connect the rod ends of each cylinder to the gang bar cylinder anchor plate using the clevis pins and roll p...

Page 77: ... 5 1 2 U BOLT 1 FLANGE LOCK NUT DEPTH GAUGE INDICATOR DEPTH GAUGE DECAL 1 2 X 5 BOLT 1 2 LOCK NUT CYLINDER 4 X 8 PINS PROVIDED WITH CYLINDER CYLINDER 3 3 4 X 8 PINS PROVIDED WITH CYLINDER CYLINDER 3 1 2 X 8 PINS PROVIDED WITH CYLINDER CYLINDER 3 1 4 X 8 PINS PROVIDED WITH CYLINDER DEPTH GAUGE GUIDE 5 8 X 6 11 16 X 7 1 2 U BOLT 1 FLANGE LOCK NUT COULTER SPRING ASSEMBLY ...

Page 78: ...E GANG ASSEMBLY LH 10 BLADE GANG ASSEMBLY LH 9 BLADE GANG ASSEMBLY RH 10 BLADE GANG ASSEMBLY RH 10 BLADE GANG ASSEMBLY LH 12 BLADE GANG ASSEMBLY LH 9 BLADE GANG ASSEMBLY RH 10 BLADE GANG ASSEMBLY RH 12 BLADE GANG ASSEMBLY LH 14 BLADE GANG ASSEMBLY LH 9 BLADE GANG ASSEMBLY RH 10 BLADE GANG ASSEMBLY RH 14 BLADE GANG ASSEMBLY LH 16 BLADE GANG ASSEMBLY LH 9 BLADE GANG ASSEMBLY RH 10 BLADE GANG ASSEMBL...

Page 79: ...ASSEMBLY INSTRUCTIONS 3 13 Table provided for general use NOTES ...

Page 80: ...ay also be rotated forward when using twisted shovels 2 Install the 2 cast flat point onto shanks with 1 2 x 3 3 4 bolts 1 2 hd flat washers and 1 2 heavy nuts 3 Install the 2 cast point onto shanks with 1 2 x 3 1 4 bolts 1 2 hd flat washers and 1 2 heavy nuts 4 Connect TW RH LH shovels to each shank using 1 2 x 3 plow bolts 1 2 hd flat washers and 1 2 heavy nuts See Figures 2 4 through 2 13 for p...

Page 81: ...AIL A AUTO RESET CLAMP ASSEMBLY LT AUTO RESET CLAMP ASSEMBLY RT 3 4 X 5 BOLT 3 4 LOCK NUT SHANK 2 CAST FLAT POINT 1 2 X 3 3 4 BOLT 1 2 HD FLAT WASHER 1 2 HEAVY NUT TW SHOVEL RH TW SHOVEL LH 1 2 X 3 PLOW BOLT 1 2 HD FLAT WASHER 1 2 HEAVY NUT 2 CAST POINT 1 2 X 3 1 4 BOLTS 3 4 X 4 BOLT 3 4 LOCK NUT ...

Page 82: ...3 9 2 Install the 2 cast flat point onto shanks with 1 2 x 3 3 4 bolts 1 2 hd flat washers and 1 2 heavy nuts 3 Install the 2 cast point onto shanks with 1 2 x 3 1 4 bolts 1 2 hd flat washers and 1 2 heavy nuts 4 Connect TW RH LH shovels to each shank using 1 2 x 3 plow bolts 1 2 hd flat washers and 1 2 heavy nuts See Figures 2 4 through 2 13 for proper locations of right hand and left hand shovel...

Page 83: ...LT CLAMP 5 8 X 5 1 2 GR 8 BOLT 5 8 X 3 4 X 1 1 4 BUSHINGS 5 8 FLAT WASHERS 5 8 LOCK NUTS SHANK 2 CAST FLAT POINT 1 2 X 3 3 4 BOLT 1 2 HD FLAT WASHER 1 2 HEAVY NUT TW SHOVEL RH TW SHOVEL LH 1 2 X 3 PLOW BOLT 1 2 HD FLAT WASHER 1 2 HEAVY NUT 2 CAST POINT 1 2 X 3 1 4 BOLTS 3 4 X 4 BOLT 3 4 LOCK NUT 8 OFFSET SHEAR BOLT CLAMP ...

Page 84: ...aulic installation 2 See Figures 3 13 through See Figures 3 16 for fold hydraulic installation NOTE 3 Rod ends of fold cylinders need to be left unassembled until fold hydraulic system is fully charged with oil to prevent machine damage 4 See Figures 3 17 through See Figures 3 16 for coulter gang hydraulic installation ...

Page 85: ... OF MACHINE SEE DETAIL A 4 X 16 CYLINDER 4 1 2 X 16 CYLINDER 4 1 2 X 16 CYLINDER 4 X 16 CYLINDER 90 8 ADAPTER 3 8 X 159 2132 17 19 3 8 X 185 2132 21 23 25 HOSE 3 8 X 159 2132 17 19 3 8 X 185 2132 21 23 25 HOSE 3 8 X 185 HOSE 3 4 MALE COUPLER 1 2 X 30 HOSE 3 8 X 76 HOSE 1 2 X 31 STR 90 HOSE 3 8 X 108 HOSE 3 8 X 196 2132 17 19 3 8 X 222 2132 21 23 25 HOSE BLUE HOSE WRAP 10 HEX SOCKET HEAD PLUG LIMIT...

Page 86: ...3 20 F 1099 0521 ASSEMBLY INSTRUCTIONS Figure 3 11 Lift Hydraulic Layout LH NOTE RUN HOSES THROUGH ALL HOSE CLAMPS AND LOOPS NOTE RUN HOSES THROUGH ALL HOSE CLAMPS AND LOOPS NOTE RUN HOSES UNDER PLATES ...

Page 87: ...ASSEMBLY INSTRUCTIONS 3 21 Figure 3 12 Lift Hydraulic Layout RH NOTE RUN HOSES THROUGH ALL HOSE CLAMPS AND LOOPS NOTE RUN HOSES UNDER PLATES ...

Page 88: ... YELLOW HOSE WRAP 2132 FRONT MANIFOLD REAR VIEW NOTE LIFT HOSES CONNECT TO TOP 3 SETS PORTS OF MANIFOLD ASSEMBLY 3 4 16 PLUG 8 ADAPTER 2132 FRONT MANIFOLD REAR VIEW 45 8 ADAPTER 22 PORT MANIFOLD ASSEMBLY 3 4 16 PLUG 22 PORT MANIFOLD ASSEMBLY 3 4 16 PLUG 8 ADAPTER 8 PORT MANIFOLD 90 8 ADAPTER 3 8 X 31 HOSE 3 8 X 218 HOSE 3 8 X 44 HOSE 90 8 1 16 RESTRICTOR ADAPTER 3 8 X 44 HOSE 4 X 30 CYLINDER DETAI...

Page 89: ...ASSEMBLY INSTRUCTIONS 3 23 Figure 3 14 Fold Hydraulic Layout 2132 17 19 NOTE RUN HOSES THROUGH ALL LOOPS NOTE RUN HOSES THROUGH ALL LOOPS CLAMPS TO FRONT OF HITCH ...

Page 90: ...PTER 22 PORT MANIFOLD ASSEMBLY 22 PORT MANIFOLD ASSEMBLY 8 ADAPTER SEE DETAIL A SEE DETAIL B SEE DETAIL C DETAIL C DETAIL B FRONT OF MACHINE 4 X 30 CYLINDER 90 8 ADAPTER 3 8 X 204 HOSE 3 4 MALE COUPLER YELLOW HOSE WRAP 3 4 16 PLUG 8 ADAPTER 8 PORT MANIFOLD 90 8 ADAPTER 3 8 X 31 HOSE 90 8 1 16 RESTRICTOR ADAPTER ROD END ONLY 3 8 X 44 HOSE 3 8 X 103 1 4 HOSE 3 8 X 44 HOSE 3 8 X 112 HOSE 3 8 X 31 HOS...

Page 91: ...ASSEMBLY INSTRUCTIONS 3 25 Figure 3 16 Fold Hydraulic Layout 2132 21 23 25 NOTE RUN HOSES THROUGH ALL LOOPS NOTE RUN HOSES THROUGH ALL LOOPS CLAMPS TO FRONT OF HITCH ...

Page 92: ...3 26 F 1099 0521 ASSEMBLY INSTRUCTIONS Table provided for general use NOTES ...

Page 93: ...T MANIFOLD ASSEMBLY 45 8 ADAPTER SEE DETAIL A 4 X 8 CYLINDER 3 4 MALE COUPLER BLACK HOSE WRAP 90 8 ADAPTER 3 8 X 123 1 4 HOSE 90 8 1 16 RESTRICTOR ADAPTER NOTE LOCATION ROD END THIS CYLINDER ONLY 3 8 X 204 HOSE 3 3 4 X 8 CYLINDER 3 1 2 X 8 CYLINDER 3 1 4 X 8 CYLINDER 3 8 X 172 2132 17 19 3 8 X 200 2132 21 23 25 HOSE 3 8 X 161 2132 17 19 3 8 X 190 2132 21 23 25 HOSE 3 8 X 140 2132 17 19 3 8 X 168 2...

Page 94: ...MBLY INSTRUCTIONS Figure 3 18 Coulter Gang Hydraulic Layout LH NOTE RUN HOSES THROUGH ALL HOSE CLAMPS AND LOOPS NOTE RUN HOSES THROUGH ALL HOSE CLAMPS AND LOOPS NOTE RUN HOSES UNDER PLATES 4 X 8 CYLINDER 3 3 4 X 8 CYLINDER ...

Page 95: ...INSTRUCTIONS 3 29 Figure 3 19 Coulter Gang Hydraulic Layout RH NOTE RUN HOSES THROUGH ALL HOSE CLAMPS AND LOOPS NOTE RUN HOSES UNDER PLATES NOTE LOCATION OF 1 16 RESTRICTOR 3 1 2 X 8 CYLINDER 3 1 4 X 8 CYLINDER ...

Page 96: ...e Designations 5 2 25 7 2 5 5 1 52 1 8 3 1 72 5 3 1 211 5281 25 036 7 6 1 7851 6723 036 5 7 6 1 7 036 6 7 32 5 9 5 8 7 7851 3 1 72 5 7 7851 7 5281 52 1 7 7 2 7 7851 5 1 5 7 7851 5 5 7 7851 3 1 72 5 3 1 6 528 3 1 72 5 3 1 72 5 0 1 51 1 7 51 66 5 1 57 5 5 51 1 7 51 66 5 1 57 ...

Page 97: ...tions 6 Attach two 2 pin 132 light harness extensions to the 2 pin connector of the right side of rear light harness run harnesses through all hose loops going to front of center frame through the RH light bracket assembly Fasten 2 pin connector to amber ag lamp 7 Attach one 2 pin 204 light harness extension to the 2 pin connector of the left side of rear light harness run harness through all hose...

Page 98: ... STORE A WAY HARNESS LIGHT BRACKET ASSEMBLY RH LIGHT MOUNT LIGHT PLATE 5 8 X 13 X 3 5 8 U BOLTS 5 8 LOCK NUTS REAR HARNESS AMBER AG LAMP 1 4 X 1 1 2 BOLTS LOCK NUTS LIGHT BRACKET ASSEMBLY LH LIGHT MOUNT LIGHT PLATE 5 8 X 13 X 3 5 8 U BOLTS 5 8 LOCK NUTS 132 LIGHT HARNESS 204 LIGHT HARNESS 132 LIGHT HARNESS MAIN HARNESS RED AG LAMP REFLECTOR MOUNT 1 4 X 1 1 2 BOLTS LOCK NUTS RED AG LAMP REFLECTOR M...

Page 99: ...OTE RUN LIGHT HARNESSES 204 THROUGH LH LIGHT ARM TUBE NOTE AG FLASHER MODULE MOUNTS UNDER RH TAIL LIGHT MOUNT REAR LIGHT HARNESS 5 1 4 11 1 4 11 1 4 5 1 4 2 2 LIGHT HARNESS 132 EXTENSION MAIN LIGHT HARNESS MAIN LIGHT HARNESS 7 PIN CONNECTOR TO TRACTOR LIGHT HARNESS 132 EXTENSION LIGHT HARNESS 204 EXTENSION LIGHT HARNESS 204 EXTENSION LIGHT HARNESS 132 EXTENSION NOTE RUN LIGHT HARNESSES 132 THROUGH...

Page 100: ...sher 1 2 lock nut to the left center frame arm assembly only 7 On hydraulic 3BCT Chopper Reel option install the hose mount plate with the 1 2 x 8 1 2 bolt 1 2 flat washer 1 2 lock nut the hose clamp attaches with 3 8 x 1 1 2 bolt 3 8 flat washer 3 8 lock nut 8 On hydraulic 3BDT Chopper Reel option install the 8 port manifold to manifold mount with 1 2 x 4 1 2 bolts 1 2 lock nuts as shown See Figu...

Page 101: ...RROW MOUNT ARM 3 4 X 2 1 2 BOLT 3 4 FLAT WASHER 3 4 LOCK NUT 5 8 X 3 11 16 X 6 3 8 U BOLT 5 8 FLANGE LOCK NUT WRENCH MOUNT HOSE MOUNT PLATE 1 2 X 8 1 2 BOLT 1 2 FLAT WASHER 1 2 LOCK NUT HOSE CLAMP 3 8 X 1 1 2 BOLT 3 8 FLAT WASHER 3 8 LOCK NUT HYD COMBO ARM LONG NOTE WRENCH MOUNT ASSEMBLY USED ON LEFT CENTER FRAME ARM ASSEMBLY ONLY HOSE MOUNT ASSEMBLY USED ON HYDRAULIC REEL ONLY NOTE HYDRAULIC REEL...

Page 102: ...3 4 O RING ADAPTER 3 8 X 204 HOSE 1 4 X 84 HOSE 3 8 X 255 HOSE 1 4 X 84 HOSE 1 4 X 88 HOSE 2132 17 19 1 4 X 116 HOSE 2132 21 23 25 1 4 X 94 HOSE 2132 17 19 1 4 X 122 HOSE 2132 21 23 25 1 4 X 88 HOSE 2132 17 19 1 4 X 116 HOSE 2132 21 23 25 1 4 X 94 HOSE 2132 17 19 1 4 X 122 HOSE 2132 21 23 25 1 4 X 60 HOSE 1 4 X 66 HOSE 1 4 X 60 HOSE 1 4 X 66 HOSE 1 4 X 98 HOSE 1 4 X 104 HOSE 1 4 X 104 HOSE 90 8 O ...

Page 103: ...ASSEMBLY INSTRUCTIONS 3 37 Table provided for general use NOTES ...

Page 104: ...CT Chopper Hydraulic Layout LH NOTE RUN HOSES THROUGH ALL HOSE CLAMPS AND LOOPS NOTE RUN HOSES THROUGH SLOTTED HOLES OF ARMS TO CYLINDER FITTINGS NOTE RUN HOSES THROUGH MIDDLE PORTS OF FRONT MANIFOLD ASSEMBLY THEN ON HITCH HOSE LOOPS AND CLAMPS TO TRACTOR ...

Page 105: ...ASSEMBLY INSTRUCTIONS 3 39 Figure 3 29 3BCT Chopper Hydraulic Layout RH NOTE RUN HOSES THROUGH ALL HOSE CLAMPS AND LOOPS NOTE RUN HOSES THROUGH SLOTTED HOLES OF ARMS TO CYLINDER FITTINGS ...

Page 106: ...s with 3 8 x 1 1 2 bolt 3 8 flat washer 3 8 lock nut 5 On hydraulic Chopper Reel option install the 8 port manifold to manifold mount with 1 2 x 4 1 2 bolts 1 2 lock nuts as shown See Figures 3 30 Figure 3 30 8 Port Manifold Installation 6 On hydraulic Chopper Reel option install the bulkhead tee w nut and 90 adapter swivel to plate on frame as shown See Figures 3 31 Figure 3 31 Bulk Head Fittings...

Page 107: ...NUT CHOPPER ARM SHORT 3 4 FLAT WASHER 3 4 X 2 1 2 BOLT 3 4 LOCK NUT HOSE MOUNT PLATE 1 2 X 8 1 2 BOLT 1 2 FLAT WASHER 1 2 LOCK NUT HOSE CLAMP 3 8 X 1 1 2 BOLT 3 8 FLAT WASHER 3 8 LOCK NUT CHOPPER ARM LONG NOTE HOSE MOUNT ASSEMBLY USED ON HYDRAULIC CHOPPER LONG ARMS ONLY NOTE HYRAULIC REEL ARMS SHOWN STANDARD REEL ARMS SAME EXCEPT CYLINDERS NOT USED ...

Page 108: ... 4 O RING ADAPTER 3 8 X 204 HOSE 1 4 X 84 HOSE 3 8 X 255 HOSE 1 4 X 84 HOSE 1 4 X 68 HOSE 2132 17 19 1 4 X 94 HOSE 2132 21 23 25 1 4 X 73 HOSE 2132 17 19 1 4 X 100 HOSE 2132 21 23 25 1 4 X 68 HOSE 2132 17 19 1 4 X 94 HOSE 2132 21 23 25 1 4 X 73 HOSE 2132 17 19 1 4 X 100 HOSE 2132 21 23 25 1 4 X 40 HOSE 1 4 X 46 HOSE 1 4 X 40 HOSE 1 4 X 46 HOSE 1 4 X 72 HOSE 1 4 X 78 HOSE 1 4 X 78 HOSE 90 8 O RING ...

Page 109: ...ASSEMBLY INSTRUCTIONS 3 43 Table provided for general use NOTES ...

Page 110: ...Chopper Hydraulic Layout LH NOTE RUN HOSES THROUGH ALL HOSE CLAMPS AND LOOPS NOTE RUN HOSES THROUGH SLOTTED HOLES OF ARMS TO CYLINDER FITTINGS NOTE RUN HOSES THROUGH MIDDLE PORTS OF FRONT MANIFOLD ASSEMBLY THEN ON HITCH HOSE LOOPS AND CLAMPS TO TRACTOR ...

Page 111: ...ASSEMBLY INSTRUCTIONS 3 45 Figure 3 36 Chopper Hydraulic Layout RH NOTE RUN HOSES THROUGH ALL HOSE CLAMPS AND LOOPS NOTE RUN HOSES THROUGH SLOTTED HOLES OF ARMS TO CYLINDER FITTINGS ...

Page 112: ... 4 x 6 1 2 bolts and 3 4 lock nuts 7 Mount 3 4 o ring couplers couplers mount to back side of hyd hitch mount using 3 8 x 1 bolts 3 8 lock nuts Slide coupler dust plugs ove front side of 3 4 o ring couplers 8 The rear jack tube may be slid into hitch jack mount and secured with the wing lock pin 1 4 x 3 roll pin and 3 16 dia hair pin as shown Attach the jack mount tube to the rear jack tube with a...

Page 113: ... Installation 1 of 2 HITCH TUBE WELDMENT HITCH MOUNT WELDMENT 3 4 X 9 1 2 BOLT 3 4 LOCK NUT 5 8 X 4 11 16 X 10 3 4 U BOLT 5 8 LOCK NUT HITCH PLATE HITCH PLATE TOW HITCH CLAMP PLATE 3 4 X 10 BOLT 3 4 LOCK NUT 3 4 X 6 1 2 BOLT 3 4 LOCK NUT CLAMP PLATE FRONT ...

Page 114: ...TAND JACK MOUNT TUBE 3 4 X 4 BOLT 3 4 LOCK NUT HYD HITCH MOUNT 3 4 X 6 1 2 BOLT 3 4 LOCK NUT TANDEM ADAPTER HARNESS 5 16 X 1 BOLT 5 16 LOCK NUT 3 4 O RING COUPLER COUPLERS MOUNT 3 8 X 1 BOLT 3 8 LOCK NUT COUPLER DUST PLUGS WING LOCK PIN 1 4 X 3 ROLL PIN 3 16 DIA HAIR PIN BLACK HOSE WRAP COUPLER HARNESS 34 EXT HARNESS 96 EXT PLASTIC TIE STRAP UNION FITTING HOSE ASSEMBLY HITCH TUBE WELDMENT ...

Page 115: ...R FRAME AND HITCH ALONG LIFT AND FOLD HOSES TO TRACTOR NOTE ROUTE HOSES AND TANDEM ADAPTER HARNESS THROUGH SIDE SLOT OF HITCH TUBE OUT THE FRONT END OF HITCH TUBE NOTE ATTACH THE 4 PIN CONNECTOR OF TANDEM ADAPTER HARNESS TO 4 PIN CONNECTOR OF AG FLASHER MODULE BLACK HOSE WRAP COUPLER HARNESS 34 EXT HARNESS 96 EXT PLASTIC TIE STRAP UNION FITTING HOSE ASSEMBLY ...

Page 116: ...tractor and verify operation 5 Check tires for proper inflation 6 Level the Wing Coulter Chisel from front to rear as described in Leveling Front to Rear on page 4 7 7 Inspect the final implement assembly and verify that all bolts have been tightened cotter pins spread and that there are no leaking hydraulic connections CAUTION 8 Rotate each coulter gang to verify that each gang rotates freely Adj...

Page 117: ...cing or when equipment is idle Failure to take preventive measures against accidental lowering can result in serious personal injury Always lock the tractor drawbar in the center position when transporting the unit Failure to do so can result in serious injury or death and cause damage to the equipment When transporting the unit place cylinder lockouts in the transport lock position after fully ex...

Page 118: ...equipped with a rephasing hydraulic lift system to raise and lower the unit in the field Figure 4 1 Hydraulic Leak Detection WARNING 1 The rephasing hydraulic lift system contains smaller wing frame cylinders plumbed in series with larger center frame cylinders It is important that the cylinders be connected in the proper series for the lift system to operate correctly When the cylinders are fully...

Page 119: ...the cylinders are rephased before starting any field operation This will keep all cylinders in time and frame sections level when operating Figure 4 2 Installed Transport Locks Figure 4 3 Stored Transport Locks 2 X 16 TRANSPORT LOCKOUT L PIN 1 8 HAIRPIN 2 X 16 TRANSPORT LOCKOUT L PIN 1 8 HAIRPIN ...

Page 120: ... sure it is full of the manufacturer s recommended hydraulic fluid Connect the cylinder hoses to the tractor and fully extend and retract the cylinders several times The cylinder rod travel should be smooth and positive when all air has been purged from the system Due to large amounts of hydraulic oil required recheck the tractor fluid level to make sure it is within proper operating limits 4 The ...

Page 121: ...t Be sure other people and pets are a safe distance away If pins are not removed during unfolding the wing stabilizer plate and pins should be replaced if damaged 6 Slowly engage the tractor lever and fold unfold the wing frames When the wings are unfolded continue holding the tractor lever to fully extend all fold cylinders This will allow the wings to fully flex in the field 7 When the unit is f...

Page 122: ...riods of storage will prevent rusting of shafts and subsequent damage to seals NOTE Some tractor models have a bypass built into the hydraulic outlets It may be necessary to reverse the coulter gang lift hoses if the rephasing cylinders extend during field operation General Operation 1 The horsepower requirements are typically 20 25 horsepower per shank This will vary widely due to speed depth moi...

Page 123: ...n the field 2 To level the unit verify that all tires are properly inflated With the implement unfolded raise the unit to fully extend the lift cylinders Continue to hold the tractor lever 30 60 seconds to insure that the cylinders are fully extended and the rephasing lift system has been purged of air Lower the unit until the coulter points are approximately 1 off the ground On the center frame m...

Page 124: ...ng transport The upper hole on lift provide less leveler ratio which will cause the rear of the machine to raise higher than the center hole Further increase the rear height 1 To change the variable ratio adjustment lower the implement to the ground and relieve the load on the lift system 2 Extend or retract the radius assembly until the load is removed from the leveler tower 3 To adjust the level...

Page 125: ... 2132 Coulter Chisel is controlled by a single point depth stop The stop is located at the center front of the machine 1 Adjust the depth stop by turning the handle out counter clockwise to increase operating depth See Figure 4 10 Turn the handle in clockwise to decrease operating depth One turn will equal approximately 1 8 adjustment in depth Arrows on the front will also show this 2 The gauge on...

Page 126: ... before transporting the Coulter Chisel 2 The 2132 Coulter Chisel should be transported only by tractor required for field operation The implement weight should not exceed more than 1 5 times the tractor weight Unless noted on the implement maximum transport speed is 20 mph for the implement See Figure 4 11 Slow down when driving on rough roads Reduce speed when turning or on curves and slopes to ...

Page 127: ...ransport locks on both lift cylinders Do not depend solely on implement hydraulics for transport See Figure 4 12 WARNING 8 Transport during daylight hours whenever possible Always use flashing warning lights except where such use is prohibited by law Make sure lights reflectors and SMV emblem are clearly visible and operating Remove any obstructions such as dirt mud stalks or residue that restrict...

Page 128: ...t end play A new seal will have some resistance making the hub turn a little harder than usual 10 Install a new cotter pin dust cap and gasket Do not over tighten the dust cap screws causing the gasket to come out See Figures 4 13 Figure 4 13 Non Triple Lip Seal Wheel Bearing Maintenance Triple Lip Wheel bearing maintenance should be performed at the beginning of every season of use Check the whee...

Page 129: ...s are equipped with triple lip seals that will let grease pass and not harm the seal Regular lubrication will maintain a full grease cavity and help purge any contaminants Grease the bearings before long periods of storage to prevent moisture buildup within the bearing cavity 4 Wheel seals when properly installed will allow grease to pass without harm to seals Regular lubrication will extend servi...

Page 130: ... bar tube and harrow section Each row can be adjusted as needed all threerows do not need to be set at the same tine angle 4 To adjust the height of the tine harrow assemblies remove the 3 16 dia pin 1 x 7 5 16 pins Remove the harrow height adjustment wrenches from left center frame arm and turn the harrow height adj handle tube to raise or lower the tine harrow assemblies In certain conditions it...

Page 131: ...SIVE HARROW ADJUSTMENT PIN TINE HARROW ASSEMBLY HARROW ADJUSTMENT PIN HARROW HEIGHT ADJUSTMENT WRENCHES REEL ASSEMBLY 21 1 2 JAM NUT ANGLE ADJUSTMENT PLATE 1 2 X 1 1 4 RD HEAD SQ NECK SCREW HARROW HEIGHT ADJ HANDLE TUBE 1 X 7 5 16 PIN 3 16 DIA HAIR PIN HARROW HEIGHT ADJUSTMENT HOLES REEL ASSEMBLY HARROW ARM ASSEMBLY ...

Page 132: ... Reels are set to 21 1 2 from Landoll To adjust the reel height loosen the locking hex nut against the threaded spring end See Figures 4 17 4 Raise or lower the reel by turning the head of the spring bolt and then re tighten the locking nut against the spring end Know and verify actual implement height and width before transporting Attachments may increase the overall height and width of the imple...

Page 133: ...OPERATION AND MAINTENANCE 4 17 Figure 4 17 Chopper Reel Adjustments SPRING ASSEMBLY REEL ASSEMBLY JAM NUT REEL ASSEMBLY 21 1 2 ...

Page 134: ...lace as needed c Repaint all areas where the original paint is worn off d Grease all exposed metal surfaces of shanks points and coulters e Apply a light coating of oil or grease to exposed cylinder rods to prevent them from rusting f Lubricate each point of the machine as stated in Lubrication Schedule on page 4 13 2 Store the unit in a shed or under a tarpaulin to protect it from the weather The...

Page 135: ... Wing frames and center frame not level to each other Level wing frames to center frame See Leveling Side to Side on page 4 8 SHANKS PLUGGING WITH RESIDUE Unit not level Level machine See Leveling Front to Rear on page 4 7 Coulters not cutting residue Adjust coulter depth or raise shanks to upper set of holes and lower entire machine for more coulter depth Twisted shovels throwing soil wrong direc...

Page 136: ...SHES SOIL Depth set too deep for loose or wet conditions Raise implement or wait until conditions are more favorable Gang bearing failure Replace bearing COULTER BLADES LOOSE AND OR SHEARING ROLL PIN Gang not tightened properly Retighten gang shafts to 1200 1500 ft lbs If gangs have ran loose gangs may require disassembly to remove soil to properly torque gang shafts Replace any worn components sh...

Page 137: ...Document Control Revision Log Date Form Improvement s Description and Comments 03 19 2021 F 1099 New Manual 05 25 2021 F 1099 0521 Initial Release ...

Page 138: ... facilities Model 2132 Coulter Chisel Operator s Manual Re Order Part Number F 1099 0521 LANDOLL COMPANY LLC 1900 North Street Marysville Kansas 66508 785 562 5381 800 428 5655 WWW LANDOLL COM Copyright 2021 Landoll Company LLC All rights reserved including the right to reproduce this material or portions thereof in any form Scan to go to www landoll com ...

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