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Model 750 Gas Meter 

Installation, Commissioning and Maintenance Manual

 

 

Page 5 of 17 

© Gyr  

 

17-May-2016 

Due to continuous product development the details above are subject to change without notice. Whilst Gyr has taken all reasonable 

care in reviewing the information in this document, Gyr makes no representations in respect of, gives no guarantees or undertakings in 

relation to, and to the maximum extent permitted by law, excludes all warranties in relation to, the accuracy or completeness of the information 

in this document. Prospective users of this information should make their own enquiries as to its accuracy and reliability. 

Gas  utilities  around  the  world  are  pursuing  cost 
reductions through the adoption of "field life extension 
programs"  in  preference  to  the  rigid  statutory  periods 
of field service of the past. 

The Model 750 has a designed capacity of 6 m

3

/hour 

of  air  at  125  Pa  pressure  drop,  a  standard  proven  in 
Australia and worldwide, to give durable meters which 
maintain high levels of accuracy for many years. 

 

LOW FLOW ACCURACY 

Landis  +  Gyr  pioneered  enhanced  very  low  flow 
accuracy through design and attention to detail  in the 
manufacturing process. The model 750 meter is rated 
to  a  minimum  flow  rate  of  10  litres  per  hour 
(0.01m

3

/hr)  which  easily  records  the  smallest  pilot 

flame, low consumption appliances and system leaks. 

Leaks  and  appliance  pilots  operate  continuously  and 
therefore the dollar loss is significant if a meter is used 
which does not accurately record these low flows. 

The importance of low flow accuracy is highlighted by 
the  fact  that  some  appliances  such  as  storage  hot 
water  heaters  etc.  which  provide  the  base  load, have 
permanent  pilot  flames.  Gas  is  consumed  then  24 
hours  per  day,  however  the  consumption  profile  is 
such  that  a  pilot  load  can  account  for  approximately 
18  hours  usage.  The  revenue  effect  of  low  flow 
inaccuracy  can  be  clearly  demonstrated  as  shown 
below. 

Example  based  upon  only  a  5  litre/hr  (0.005  m

3

/hr) 

loss  of  registration:  Error  of  only  0.005  m

3

/hr  @  18 

hour/day  pilot  light  =  0.09  m

3

/day  x  365  days/year  = 

32.85 m

3

/annum per consumer. 

Any  claim  that  a  smaller  cyclic  capacity  meter  (such 
as  1.2  dm

3

/cycle)  is  “more  accurate”  as  it  has  a 

smaller  membrane surface  than  that  of  a  2  dm

3

/cycle 

of the 750 meter is incorrect. Design construction, low 
friction  and  low  pressure  drop  ensures  low  flow 
accuracy. 

ACCURACY RETENTION 

The  initial  accuracy  of  a  meter  is  essentially  easy  to 
achieve  using  calibration  to  pass  initial  testing 
however sustained accuracy over time comes down to 
the quality, the design and construction of the meter. 

Landis  +  Gyr  has  always  recognised  that  the  cost  of 
changing meters in the field, coupled with repair costs, 
is significant, and a meter with a shorter field life also 
attracts  other  costs,  including  uncertain  revenue 
collection  and  hidden  but  real  cost  associated  with  a 
loss of consumer confidence. The following  are items 
of significant importance to the design of a diaphragm 
meter  that  ensures  long  life  with  sustained  accuracy 
retention; 

 

CYCLIC CAPACITY 

Cyclic  capacity  is  the  volume  of  gas  passed  during 
one  (1)  complete  cycle  of  the  diaphragm  system 
within the meter. 

The 750 Meter is a slow revving (2 dm

3

/cycle), sliding 

valve  low  friction  design  with  large  passageways 
which  result  in  low  pressure  absorption  and  reduced 
wear.  The  pressure  absorption  across  the  750  meter 
is  125  Pascals  at  a  flow  rate  of  7.5  m

3

/hr  of  natural 

gas.  This  ensures  extended  field  life  and  gives  long 
term accuracy retention. 

Countries  with 

high

  accuracy  requirements  and  with 

statistical  re-verification

  procedures  in  place 

normally  use  only  domestic  G4  meters  with  a  cyclic 
capacity of 

2 litres per revolution

Countries  with 

low

  accuracy  requirements  and  with 

no

  statistical  procedures  in  place  normally  use  only 

domestic G4 meters with a cyclic capacity of 

1.2 litres 

per revolution

A  1.2  litre  cyclic  capacity  meter  has  to  work 

60%

 

harder than a 2 litre cyclic capacity meter at any given 
flow rate and hence this increased speed at which the 
valves move, exponentially increase their rate of wear. 

For example at just 3 m3/hr = 3000 litres per hour; 

 

a 1.2  litre cyclic capacity  meter has to rotate 
2500 per hour or 41.67 times a minute. 

 

a  2  litre  cyclic  capacity  meter  has  to  rotate 
just 1500 times per hour or just 25 times per 
minute. 

This is 25 / 41.67 * 100 = 

60 % More !!

 

The  faster  the  meter  revolves  the  higher  the  velocity 
of the valves the greater the wear rate. 

The  rate  of  wear  will  always  be  a  function  of  the 
quality  of  the  valves  and  valve  plate,  but  a  1.2  litre 
cyclic  capacity  meter  will  wear  out  the  valve  quickly 
resulting in poor accuracy  retention particularly at low 
flow rates. 

 

SLIDING VALVES 

The  750  meter  is  fitted  with  low  friction  sliding  valves 
manufactured  from  Phenolic  Resin.  This  ensures 
extended field life, gives long term accuracy retention 
and ensures low flow accuracy. 

The  Model  750  meter  is  manufactured  with  both  the 
valve  table  and  valve  covers  lapped  to  a  high 
standard. This ensures superior low flow accuracy. 

 

ADJUSTABLE TANGENT

 

A  tangent  design  allows  precision  fine  tuning  of  both 
the  meter  accuracy  and  the  accuracy  trend  (the 

Summary of Contents for 750

Page 1: ... other database of these documents requires the written approval of Landis Gyr Due to continuous product development these details are subject to change without notice Model 750 Gas Meter Installation Commissioning and Maintenance Manual Revision 750002 Model 750 Installation Commissioning and Maintenance Manual 17th May 2016 Landis Gyr ...

Page 2: ...______________________________________________________________8 STORAGE ________________________________________________________________________________8 TRANSPORTATION ________________________________________________________________________8 INSTALLATION ____________________________________________________________________________8 PUTTING INTO OPERATION ___________________________________________...

Page 3: ...s that demonstrate the long life and high accuracy for in excess of 20 million cycles Exceeds the endurance testing requirements of both the European Standard EN1359 1999 and the Australian Gas Association AG702 which are in excess of the endurance testing requirements as specified in OMIL Recommendation 31 Pressure Absorption The slow revving operation 2 litres cycle the low friction valve assemb...

Page 4: ...IMENSIONS MATERIAL OF CONSTRUCTION For more details refer to Document Number 750004 Model 750 Material Weight and Recyclability Table 1 Materials of Construction Material Housing Diecast Aluminium Centre Block PBT polybuylene terephthalate Grid Valves PF Phenoplastic Diaphragm Plates Pans Steel Rods Shafts Steel Valve Guide Steel Diaphragms Moulded PET and Elastomer Index window PC UV Stabilised P...

Page 5: ...ation to pass initial testing however sustained accuracy over time comes down to the quality the design and construction of the meter Landis Gyr has always recognised that the cost of changing meters in the field coupled with repair costs is significant and a meter with a shorter field life also attracts other costs including uncertain revenue collection and hidden but real cost associated with a ...

Page 6: ...ge Although magnahelic and transducers can be used to determine absorption and oscillation these devices must be calibrated to the reference standard a the British Slope Gauge as described in AG702 The acceptance criteria for pressure absorption is no greater than 125Pa through all flow rates and for oscillation 75Pa through all flow rates METER ACCURACY TREND Trend is the accuracy at 100 Qmax min...

Page 7: ...mpleteness of the information in this document Prospective users of this information should make their own enquiries as to its accuracy and reliability INDEPENDENT ENDURANCE TESTING RESULTS 0 2 Qmax EN1359 1998 Endurance Test Results Conducted by Independent Accredited Laboratory DVGW Forschungstelle 3 2 1 0 1 2 3 0 5000 10000 15000 20000 25000 30000 Volume m3 5000h Qmax Percentage Error 13627419 ...

Page 8: ...paired resulting in improper measurement and loss of revenue STORAGE Diaphragm meters should be stored upright in a clean dry place and fitted with dust caps on the inlet and outlet connections This will exclude debris that can be detrimental to the meter s internal components TRANSPORTATION Diaphragm meters should be transported upright be suitably restrained and properly cushioned to prevent the...

Page 9: ...eam of the meter to be sure that all connections are made up and tight or that the downstream valve if there is one is closed CARE must be taken to prevent excessive flows and high pressure drops across the meter If CARE is not exercised when pressurising the meter over speeding of the meters internal mechanism may result in internal damage to the meter To prevent over speeding the pressure drop a...

Page 10: ...phide and water Therefore the service life will be dramatically affected accordingly WARNING PURE OXYGEN All regulators and meters supplied by Landis Gyr are NOT SUITABLE for pressure regulating or measuring PURE OXYGEN Special meters and regulators made from specific materials are required to prevent heat build up as a result of friction etc SERVICE LIFE INTERNAL CORROSION Service life varies acc...

Page 11: ...ning and closing of the reed switch All meters are fitted with a magnet in the last index wheel and hence each meter is pulse retro fittable while in service by use an External Pulse Module without the need to interfere with the metrology of the meter or the meter seals The pulse output is 1 pulse per 10 litres No other pulse output values are available Picture right shows the Model 750 Meter with...

Page 12: ... 750085 PULSE OUTPUT INSTALLATION INSTRUCTIONS IN Z41 Assembly 1 Push connect pulse cable into Pulse Module Housing 1 IN Z41 Security Sealing Pin Wire 1 Insert sealing Pin 6 into Pulse Module Housing 1 2 Seal using wire length 9 and Lead Seal 10 if desired IN Z41 Installation to Index 1 Attach the pulse module to the meter index 2 Insert Copper Ring 3 and Lead Pin 2 3 Squash Lead Pin 2 using plier...

Page 13: ...ed Plastic Seal Z4 Z5 3 Reqd 32446710 750013 X Red Plastic Seal NSW EL 3 Reqd 750014 X Red Plastic Seal 750 NZ 3 Reqd 750101 Change Gear for gas meter 3747000 750102 Change Gear for index 3747500 750020 Index Front Facing Complete 750021 Index Screw ISO 7045 M4x8 4 8 H Zn galv 4 Reqd 750022 Index Cover hydrophilic coated 7502XX X Index Plate Printed Customer Specific 750023 index plate source part...

Page 14: ... o ring 34x2 5 NBR 70 Shore A 3110496 750070 X Meter Assembled w o Index or Badge c w Non Return 750065 Outlet Pipe Complete c w Non Return Valve 750064 Non Return Assembly 750061 Outlet Pipe Moulded 32319623 750062 Top o ring 27x2 NBR 70 Shore A 3110001 750063 Bottom o ring 34x2 5 NBR 70 Shore A 3110496 750031 O ring Top Bottom 3 5x190 NBR 70 Shore A 750066 Replaced by 750031 was 4x190mm 610019 M...

Page 15: ...lation to the accuracy or completeness of the information in this document Prospective users of this information should make their own enquiries as to its accuracy and reliability Miscellaneous L0331 Grease Kluber Isoflex Topas NB5051 L0332 Oil Kluber Constant OY32 A0339 Pressure Test Nipple Sealant Accessories BKNut M5 Nyloc Nut 15006 M5x12 Screw Molybond Coated 750080 Box for Four 4 Meters 75008...

Page 16: ...ng the information in this document Landis Gyr makes no representations in respect of gives no guarantees or undertakings in relation to and to the maximum extent permitted by law excludes all warranties in relation to the accuracy or completeness of the information in this document Prospective users of this information should make their own enquiries as to its accuracy and reliability ASSEMBLY DR...

Page 17: ...able care in reviewing the information in this document Landis Gyr makes no representations in respect of gives no guarantees or undertakings in relation to and to the maximum extent permitted by law excludes all warranties in relation to the accuracy or completeness of the information in this document Prospective users of this information should make their own enquiries as to its accuracy and rel...

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