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8.780-001.0 • Xpert HD-DD-PD-DA-RG • Rev. 07/13

9

 

 PRESSURE 

W

ASHER

  

 

SER

VICE MANU

AL

  

 ITEM  PART NO. 

DESCRIPTION  

QTY

 

9.175-011.0  

Unloader Assy  

 

 

 

 

 

(9.120-019.0) Pump  

1

 

9.139-359.0  

Spare parts set  

 

 

 

 

 

 seat excess-current  

1

 

9.154-047.0  

Plug M22x1  

3

 

6.362-481.0  

O-Ring seal  

 

 

 

 

 

14,0 x 2,0 NBR 80  

3

 

2.884-512.0  

Valve (Set With 3 pc.)   

1

 

5.443-448.0  

Nipple chemistry  

1

 

6.362-175.0  

O-Ring seal 5,28x 1,78  

1

 

7.401-908.0  

Sphere 7 G300  

 

 

 

 

 

-1.4301 DIN 5401  

1

 

5.332-258.0  

Helical spring  

1

  10 

9.154-049.0  

Plug M10x1  

1

  11 

9.151-014.0  

Rupture Disk,  

 

 

 

 

 

5000 PSI, Blue  

1

  12 

9.139-364.0  

Spare Part List 019   

 

 

 

 

 

(Set With 3 pc.)  

1

  13 

9.135-012.0  

Cylinder Head-Machined  

1

  14 

7.306-072.0  

Cylinder head screw  

 

 

 

 

 

M10X 80-8.8-A3E IS  

5

  15 

9.184-013.0  

Thermal Relief Valve  

1

  16 

6.362-851.0  

O-Ring seal 4 x 2 NBR 90 

1

  17 

9.184-012.0  

Valve Pin-Back Pressure  

1

  18 

9.157-006.0  

Spring-Valve Pin  

1

  19 

6.362-384.0  

O-Ring seal 9x1,5 - NBR 70 2

  20 

5.769-141.0  

Nozzle insert  

1

  21 

6.362-451.0  

O-Ring seal 8,0 x 1,0  

1

  22 

6.363-067.0  

O-Ring seal 92X2 NBR 70  

1

 ITEM  PART NO. 

DESCRIPTION  

QTY

  23 

9.139-358.0  

Spare Part of Piston  

 

 

 

 

 

(Set With 3 pc.)  

1

  24 

6.362-390.0  

O-Ring seal 15,6 X 1,78  

1

  25 

9.134-019.0  

Male Adapter  

1

  26 

9.181-005.0  

Filter Seal-Hose Connector   1

  27 

9.155-013.0  

Female Hose Connector 

1

  28 

9.135-013.0  

Piston Guide-4000 psi  

1

  29 

6.365-340.0  

Grooved ring 14X22X5/7  

3

  30 

9.182-356.0  

Spacer    

3

  31 

9.177-311.0  

Back Ring-Low  

 

 

 

 

 

Pressure Seal  

3

  32 

6.365-438.0  

Compact seal  

3

  33 

9.155-014.0  

Housing-Low Pressure Seal  3

  34 

6.362-376.0  

O-Ring seal 24,0 X 1,5  

3

  35 

9.177-312.0  

Back Ring-High  

 

  

 

 

Pressure 

Seal 

3

  36 

9.177-313.0  

Seal high pressure 

3

  37 

4.401-096.0  

Deep groove ball  

 

 

 

 

 

thrust bearing only for  

1

  38 

9.165-256.0  

Swash Plate-Machined  

1

  39 

6.401-225.0  

Taper roller bearing 41  

1

  40 

7.367-011.0  

Radial shaft seal ring  

 

 

 

 

 

A40x52x7-NBR DIN  

1

  41 

9.135-014.0  

Oil Housing-Machined

  42 

5.582-080.0  

Valve disc  

1

  43 

5.332-209.0  

Helical spring  

1

  44 

5.030-533.0  

Moulded part  

1

K4000 PUMP EXPLODED VIEW

1

1

20

16

15

14

13

36

35

34 

32 

31 

30 

29 

28 

27 

26 

25 

24 

23 

22 

37 

38 

39 

40 

41 

42 

43 

44 

33 

12

11

10

7

9

8

6

5

4

3

21

17

18

19

19

1

2

9.120-019.0

Summary of Contents for XPERT-HD 3.8/35 P

Page 1: ...ERT HD 3 8 35 P XPERT HD 3 5 40 P 1 107 108 0 1 107 219 0 PD4 35324 PD4 40324 1 107 096 0 1 107 220 0 DA 383539 DA 354039 1 107 102 0 1 107 218 0 DD 383537 DD 354037 1 107 137 0 1 107 221 0 RG 364037...

Page 2: ......

Page 3: ...ploded View 4 Exploded View Parts List 5 S 3 Pump and Parts List 7 8 K4000 Pump and Parts List 9 UU1 Universal Unloader Exploded and Parts List 10 VBA Unloader Exploded and Parts List 11 Troubleshooti...

Page 4: ...v 07 13 PRESSURE WASHER SERVICE MANUAL 4 EXPLODED VIEW 15 2 4 9 14 6 7 8 10 10 5 1 11 57 3 13 55 56 12 50 29 17 16 18 19 20 21 25 25 26 27 24 24 23 30 31 32 54 28 19 22 33 34 34 35 36 37 38 39 40 43 4...

Page 5: ...1 RG Model ITEM PART NO DESCRIPTION QTY 17 8 750 247 0 Trigger Gun Model M407 All models except RG 1 9 112 017 0 AL5 Gun 4000 PSI RG Model 1 18 8 783 040 0 Wand 44 With Side Grip 1 All models except R...

Page 6: ...ck Start Guide 1 1 All models except RG 9 138 423 0 Quick Instruction Guide RG Model 1 47 8 750 809 0 Label Operator Warnings 1 All models except RG 8 783 035 0 Label Operation Warnings RG Model 1 48...

Page 7: ...3 193 0 O Ring 2 62 x 20 29 6 14 9 802 928 0 Valve Plug 6 15 9 802 938 0 Manifold Stud Bolt 8 16 9 802 884 0 Washer 8 17 9 803 198 0 Copper Washer 3 8 1 18 9 802 925 0 Brass Plug 3 8 2 23 9 803 201 0...

Page 8: ...g Washer 6 56 9 803 238 0 Connecting Rod Screw 6 57 8 933 016 0 O Ring 2 62 x 126 67 1 58 8 751 229 0 Crankcase Cover 1 59 9 803 197 0 O Ring 1 78 x 14 1 60 9 803 202 0 Sight Glass G3 4 1 Part availab...

Page 9: ...ing seal 8 0 x 1 0 1 22 6 363 067 0 O Ring seal 92X2 NBR 70 1 ITEM PART NO DESCRIPTION QTY 23 9 139 358 0 Spare Part of Piston Set With 3 pc 1 24 6 362 390 0 O Ring seal 15 6 X 1 78 1 25 9 134 019 0 M...

Page 10: ...18 UNF D 1 15 O Ring 12 ID x 2 CS A D 2 16 O Ring 6 ID X 2 CS A D 1 ITEM PART DESCRIPTION KIT QTY 17 9 149 006 0 Sliding Connector Guide 1 18 O Ring Backup A D 1 6 x 1 45 x 1 68 19 Ball Housing Assy...

Page 11: ...4 0 Connector Female 1 14 O Ring A B 1 15 Spring B 1 16 Poppet B 1 ITEM PART DESCRIPTION KIT QTY 17 9 802 893 0 Seal Washer 3 8 2 18 9 803 919 0 Banjo Bolt 3 8 Solid Cap 1 19 9 803 920 0 Banjo Bolt 1...

Page 12: ...Pump sucking air inlet hose leaking Check that all hoses and fittings are airtight Turn off machine and trigger spray gun until a steady flow of water emerges through the nozzle Insufficient water su...

Page 13: ...0 garden hose NO DETERGENT Detergent suction tube not properly connected to machine Check connection Detergent is too thick Dilute detergent For best results use manufacturers detergent Detergent filt...

Page 14: ...zzle Every 6 months Replace Quick Connects O Rings Annually As needed Clean Water Screen Filter Weekly Replace HP Hose Annually if there are any signs of wear PREVENTATIVE MAINTENANCE This pressure wa...

Page 15: ...ate Oil Changed Month Day Year Estimated Operating Hours Since Last Oil Change Date Oil Changed Month Day Year Estimated Operating Hours Since Last Oil Change OIL CHANGE RECORD Check pump oil All Mode...

Page 16: ...Form 8 780 001 0 Xpert HD DD PD DA RG Revised 07 13 Printed in U S A or Mexico...

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