Land Pride DM36 Series Operator'S Manual Download Page 20

18

Section 4 Maintenance and Lubrication

DM36 Series Disc Mowers   327-045M

5/5/08

Land Pride

Table of Contents

General Maintenance

Proper servicing and adjustment is the key to the long life
of any farm implement. With careful and systematic
inspection, you can avoid costly maintenance, time and
repair.

!

DANGER

Before servicing this machine, turn off the tractor engine,
remove the ignition key and disconnect the PTO driveline.

Each new machine should be checked after the first 10
hours of work. All screws and bolt torques should be
routinely checked.

At the beginning of each season
1.

Check and/or change the oil; lubricate or grease all
points. See Lubrication in this section.

2.

Check blade wear and condition of their fasteners, see
“Servicing Blades”, page 18.

3.

Check wear on guards and curtain.

4.

Retention belts, see “Belt Tension Adjustment”,
page 17.

5.

Check all screws and bolts to be sure they are tight.

Servicing Blades

Cutting quality as well as safe operation depend on the
regular inspection and care given to the knives.

!

WARNING

To avoid personal injury when the blades and/or carrier are
being serviced, always block the mower up to prevent it from
falling.

Check blades for cracks and wear and blade bolts for
tightness daily. Blades should be replaced when they are
worn excessively, bent, nicked, deformed, or out of
balance.

!

CAUTION

Replace with Land Pride blades only. Substitute blades may not
meet specifications and may fail in a hazardous manner that
could cause injury.

NOTE: Blade bolts should be tightened to 55 ft-lb
torque.

NOTE: Always replace damaged blades. Never
straighten a bent blade. Never replace one knife only
per disc. Always replace both of them to avoid
creating an out-of-balance force.

!

CAUTION

When changing blades, always replace the blade bolt & blade
nut together at the same time. Worn or damaged blade bolts or
nuts could fail in a hazardous manner that could cause injury.

Blade Replacement

Refer to Figure 4-1:

1.

New blades are 1.85” wide. Blades should be
replaced when they are worn to about
1 5/16” (B) wide at a distance of 3/8” from the disc. The
length (A) of the blade should be greater than 2 1/2”.

2.

Replace blades if the hole for the securing bolt has
become oval 3/32” more than the diameter of the
original hole.

3.

Blades are reversible.

Fastener Replacement

1.

Replace fasteners when a visible deformation is
found.

2.

Replace bolts when wear on the bolt head reaches the
contact area of the blade.

3.

Replace bolts when the flat sides at the bolt flange are
excessively worn or missing altogether.

Refer to Figure 4-2:

4.

Replace bolts when the diameter (D) of the bolt
shoulder is less than 5/8”.

5.

Replace nuts when the height (H) of the nut is less
than half of the original height of 3/8”.

6.

Replace Belleville washers on breakaway if they are
flattened.

NOTE: Always replace blade bolts and nuts when
they have been removed 5 times.

Section 4 Maintenance and Lubrication

Blade Wear

Figure 4-1

Fastener Wear

Figure 4-2

15093

20798

Summary of Contents for DM36 Series

Page 1: ...yright 2002 Read the Operator s manual entirely When you see this symbol the subsequent instructions and warnings are serious follow without exception Your life and the lives of others depend on it Ta...

Page 2: ...tion 7 Application 7 Using This Manual 7 Terminology 7 Definitions 7 Owner Assistance 7 Further Assistance 7 Section 1 Assembly and Set Up 8 Tools Required 8 Assembly Preparation 8 Cutter Bar and Gear...

Page 3: ...hazardous situation which if not avoided could result in death or serious injury and includes hazards that are exposed when guards are removed It may also be used to alert against unsafe practices In...

Page 4: ...low moving tractors self propelled equipment and towed implements can create a hazard when driven on public roads They are difficult to see especially at night Flashing warning lights and turn signals...

Page 5: ...to loud noise can cause hearing impairment or hearing loss Wear suitable hearing protection such as earmuffs or earplugs Operating equipment safely requires the full attention of the operator Avoid w...

Page 6: ...to the replaced component as specified by Land Pride When ordering new components make sure the correct safety labels are included in the request To order new labels go to your Land Pride dealer 5 Re...

Page 7: ...mation 5 5 08 DM36 Series Disc Mowers 327 045M Land Pride Table of Contents 20763 818 641C Danger Rotating Blades 818 642C Danger Thrown Object 20763 818 641C Danger Rotating Blades 20763 20763 818 64...

Page 8: ...nt Safety Information DM36 Series Disc Mowers 327 045M 5 5 08 Land Pride Table of Contents 20764 818 558C Warning General Mower Safety 20763 838 094C Warning High Pressure 818 543C Warning Guard Missi...

Page 9: ...esigned and built to cut hay grass and other cultivated forage crops on farms ranches set aside acres and vast right of ways They are adapted for 540 rpm three point hitch Category II offset mounting...

Page 10: ...ve with oil already added After assembly you may want to check to make sure For instructions on how to do this see Lubrication in Section 4 Maintenance and Lubrication on page 18 and Section 5 Specifi...

Page 11: ...stment for Spring Assembly 6 With unit completely assembled and attached to a tractor level 3 Pt arms on tractor make sure the stroke control is in the storage position Retract the cylinder so that ba...

Page 12: ...einforcement 1 to the disc mower with the 3 8 X 1 long bolts 4 and flat washers 6 2 Install pulleys 8 and 9 as shown and secure with keys 2 3 Install belt 10 to pulleys Pulley 8 may need to be adjuste...

Page 13: ...er socket head bolt 17 and lock washer 5 Assemble shield 6 to brackets with carriage bolts 14 washers 24 and lock nut 22 6 Assemble the guide 5 to the cutting unit with the 1 2 X 3 1 2 long bolt 11 fl...

Page 14: ...e support leg and position it in the high position 8 With the disc mower attached to the tractor connect the PTO by twisting the collar on the end of the driveline while sliding on to the PTO shaft Re...

Page 15: ...ependent upon the awareness concern prudence and proper training involved in their operation transport maintenance and storage of equipment Before beginning to cut the following inspection should be p...

Page 16: ...elded to prevent objects from being thrown by the blades no one shield is 100 effective As a rule most people are not knowledgeable of the dangers of being around a disc mower while it is in operation...

Page 17: ...wn immediately if someone approaches in a vehicle or on foot If you do hit an object when you are mowing immediately disengage the PTO idle the engine stop the tractor wait for all moving parts to com...

Page 18: ...remove ignition key and wait for all moving parts to stop Disconnect the PTO driveline Transport Lock Operation The transport lock is designed so that the operator does not need to get off the tracto...

Page 19: ...olt Refer to Figure 2 3 Tension Bolt Pivot Bolt 20766 Belt Deflection Figure 2 3 3 4 Midpoint Cutting Height Figure 2 4 20796 Cutting Height Refer to Figure 2 4 Cutting height can be adjusted with the...

Page 20: ...ubstitute blades may not meet specifications and may fail in a hazardous manner that could cause injury NOTE Blade bolts should be tightened to 55 ft lb torque NOTE Always replace damaged blades Never...

Page 21: ...in the cutter bar Rotate gear so that the axis of two of the disc mounting holes are 90 degrees to the long axis of the cutting bar figure 4 3 Try sliding gear into place This step may need to be rep...

Page 22: ...ower as necessary 2 Check the blades and blade fasteners for wear and replace if necessary see Servicing Blades Page 18 3 Inspect the mower for loose damaged or worn parts and adjust or replace as nee...

Page 23: ...93 Gearbox Check oil level in the gearbox by removing the vent plug and checking the dipstick If the level is below line on the dipstick add oil Type of Lubrication SAE 90 GL4 EP gear lube Quantity fi...

Page 24: ...DM3606 and between the second and third discs on DM3607 If the oil level is low add oil Type of Lubrication SAE 90 GL4 EP gear lube Quantity fill until level with in filler level plug hole NOTE Do no...

Page 25: ...36 Series Disc Mowers DM3605 DM3606 DM3607 Number of Discs 5 6 7 Cutting Width 6 9 8 0 9 4 Transport Width 74 74 74 Recommended Tractor PTO HP Range 35 80 HP PTO speed 540 RPM Disc tip speed 15 764 FP...

Page 26: ...nce safer in transport Hook ups Three types of hook ups Cat 2 Cat 3 and Quick Hitch Cat 2 Rock Guards Replaceable Hydraulic cutterbar lift Quickly raise for obstructions Cutterbar Drive Gear 0 Minimum...

Page 27: ...ing in the housing Replace seal or use a sealant on OD of seal Oil level too high Drain oil to proper level Gasket damaged Replace gasket Bolts loose Tighten bolts Uneven stubble Too much tilt on cutt...

Page 28: ...30 405 300 3 4 10 235 170 360 265 510 375 M18 X 1 5 220 165 350 260 485 355 3 4 16 260 190 405 295 570 420 M20 X 2 5 280 205 440 325 610 450 7 8 9 225 165 585 430 820 605 M20 X 1 5 310 230 650 480 900...

Page 29: ...ay which adversely affects its performance or reliability or which has been used for a purpose for which the product is not designed Misuse also specifically includes failure to properly maintain oil...

Page 30: ...Corporate Office P O Box 5060 Salina Kansas 67402 5060 USA www landpride com...

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