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Summary of Contents for Fulvia Coupe

Page 1: ...INSTRut TIDN BC CK 6tta Ed 1969...

Page 2: ...18 130 LHD 818 131 RHD FULVIA COUPE RALLYE 1 3 818 330 LHD 818 331 RHD FULVIA COUPE RALLYE 1 3 S 818 360 LHD 818 361 RHD FULVIA SPORT 1 3 S 818 362 LHD 818 363 RHD FULVIA COUPE RALLYE 1 3 HF 818 340 L...

Page 3: ...930 to 1 240 miles 7 000 to 7 500 km 4 350 to 4 660 miles and 14 000 to 15 000 km 8 700 to 9 320 miles We wish particularly to recommend you the use of this Service in order to ensure the best operati...

Page 4: ...r p m on long runs from time to time release the accelerator pedal even for a few seconds only when climbing never depress the accelerator pedal fully and shift to the lower gear if necessary This is...

Page 5: ...st manifolds and pipes Check tightening of cylinder head Adjust valve clearance Check sealing of brake system pipes Change engine oil and cooler oil on the cars equipped with oil cooler Change gearbox...

Page 6: ...iction pads Refit ignition distributor adjust ignition timing and check tension of fim and dynamo drive belt Adjust valve clearance Check tightening of front leaf spring bolts Check sealing of brake s...

Page 7: ...km 8 700 to 9 320 miles Road test Remove air cleaner ignition distributor and spark plugs Check ignition distributor and spark plugs Check tightening of rear suspension Check tightening of hand brake...

Page 8: ...g controls door hinges ventilator window controls front seat sliders and locks Remove oil filter and replace Change engine oil and cooler oil on cars equipped with oil cooler Change gearbox and propel...

Page 9: ...r preservation of the various parts The maintenance instructions cover the normal operational require ments which of course may vary according to the different conditions of use of the car Regular run...

Page 10: ...em Ignition Lubrication Cooling system Starting Engine suspension Transmission Clutch 2 26 26 27 27 28 28 28 28 28 28 Gearbox Propelling unit Brakes Page 29 29 29 Steering Suspensions Wheels 30 Subfra...

Page 11: ...O 818 131 Coupe RHO 818 330 Coupe Rallye 1 3 LHO 818 331 Coupe Rallye 1 3 RHD The car is supplied with two keys of different colour in duplicate one of them black serves for the ignition switch and fo...

Page 12: ...nt temperature gouge S Oil pressu re gauge 6 Horn 7 Headlamp flashing 8 Gear control lever 9 Hand brake lever 10 Front air intake handwheel 11 Air supply concrol lever 12 Temperature regulation hand w...

Page 13: ...r conditioning fan switch 8 Windscreen wiper switch 9 Windscreen washer 10 Electric clock 11 Radio compartment 12 Clock setting knob 13 Glove locker 1 1 Ash tray 15 Heater flap 16 Cigareue lighcer 17...

Page 14: ...support rod 3 Windscreen washer reservoir 4 Hydraulic brake master cylinder and reservoir 5 Heater cock 6 Oil filler cap 7 Coolant filler cap 8 Coolant drain cock or plug 9 Oil dipstick 10 Air cleane...

Page 15: ...be started in cold weather A warning lamp lights up when the choke is on CIGARETTE LIGHTER Operates with key in 1st or 2nd positions To use press its centre portion When this returns to its previous p...

Page 16: ...or 2nd posi tions A reserve warning light is provided GEAR CONTROL LEVER All forward gears are equipped with synchro mesh To shift it is sufficient to depress the clutch pedal and change gear by progr...

Page 17: ...the proper knob clockwise A lamp located in correspondence with the rear view mirror is equipped with a two posi tion switch a position is for automatic lighting on opening the doors the other positio...

Page 18: ...rotation of same to the right OIL PRESSURE GAUGE PARKING AND NUMBER PLATE LIGHTS PLUG IN SOCKET 10 The change over from main beam to low beam or viceversa is obtained by operating the lever on the ste...

Page 19: ...f the car SPEEDOMETER TEMPERATURE REGULATION With trip recorder zero reset with stationary car only by turning the knob to the left Turning the handwheel red fully antic10ckwise will give the maximum...

Page 20: ...up on raising the lid Luggage com partment 1 Arrangement of spare w heel jack and tool bag 2 Direction ind icators 3 Back up lights 4 Number plate lights 5 Reflex reflectors 6 Park ing and Stop lights...

Page 21: ...key and from inside by means of push buttons operating only when the doors are closed To open from inside it is sufficient to operate the door release levers also with door lock push button depressed...

Page 22: ...o resting onto the rear scat knob J selects in advance one of the three positions in which the backrest may be locked when uplifting it after it has been tilted fully forwards to facilitate the access...

Page 23: ...day position control lever to the right The night position anti dazzle is obtained by shifting the control lever to the left The fitting is planned for the front seats driver and passenger with two up...

Page 24: ...above holes Before jacking up the car it is necessary to apply the hand brake so that the car lifted on the side of the wheel to be changed does not move Re move the hub cap of the wheel to be change...

Page 25: ...e with blue handwheel 2 fully rotated anti clockwise red handwheel 4 rotated anti clockwise to intermediate position heater cock control lever s pushed fully hom e cock closed fan control I to be oper...

Page 26: ...perature may be obtained by properly operating the two handwheels With car stationary to warm the car interior keep the engine running and switch on the air conditioning fan 1 Temporarily close the fr...

Page 27: ...gine exhauH m3nifold 2 Position during hot season to cake in fresh air ENGINE HOT AIR INTAKE In cold weather it is good practice to exclude the entrance of cold air inside the carburettor air cleaner...

Page 28: ...at the tyres of each pair of wheels are inflated to the same pressure With switch key in 2nd poslUon vertical turn ed fully clockwise the dynamo warning lamp must light up and the fuel gauge must indi...

Page 29: ...tch key fully de press the accelerator pedal in order to allow the engine to take in a greater quantity of air thus getting it rid of the excess fuel Never depress the accelerator pedal repeatedly oth...

Page 30: ...current absorption from the battery Repeated misfiring particularly at full throttle partially clogged carburettor jets poor fuel feeding due to dirty filters or faulty pump foreign matter in the fue...

Page 31: ...el in the radiator and the fan belt tension Ifall is in order have the other parts of the cool ing system checked the oil pressure gauge the pointer shows the oj pressure and normally must overstep th...

Page 32: ...be deter mined by the driver through the revolution counter max r p m 6200 Particular conditions of use of the car and above all up hilled runs may result in an unusual fuel consumption Furthermore th...

Page 33: ...he brake friction pads Do not switch off the ignition as the fuel flowing from the carburettors to the engine would remain unburnt and might damage the parts In addition it might penetrate into the ex...

Page 34: ...p m 6200 12 9 mkg 93 31 Ib ft 4600 IIO kg 242 lbs Aluminium alloy with built in valve seats Aluminiurrl alloy Special cast iron Running in three main bearings counter balanced Steel with replaceable p...

Page 35: ...tor pedal of the organ type Choke lever under the instrument panel with application warning light on instrument panel In the right front side of the engine compart ment provided with filter In the tan...

Page 36: ...he crankcase gauze type in the strainer On the instrument pane Pressurized with pump radiator and fan 4 bladed V belt driven Centrifugal driven by the timing chain Coolant temperature gauge on the ins...

Page 37: ...aJlye 1 3 10 37 2 equipped with constant velocity V joints they connect the wheel hubs to the propelling unit The inboard joints slide on balls The propelling unit is lubricated with the oil of the ge...

Page 38: ...mpers 30 Removable and carrying engine clutch gearbox propelling unit front suspension and wheels radiator steering box and linkage Hourglass worm and roller Left hand right hand optional Ball type In...

Page 39: ...ional Ceat 145 14 DRIVE HR optional Front and rear 1 8 kgjsq cm 25 6 p s i Located in the luggage compartment and secured by means of centre bolt and wing nut Inflation pressure 1 8 kgjsq cm 25 6 p s...

Page 40: ...relay and a loose fuse IS A to protect the horn and cigarette lighter circuit 12 V 45 40 W Front side and rear direction indicators back up lamps 12 V 20 W Rear parking and stop lamps 12 V 5 20 W Numb...

Page 41: ...itary construction with removable front sub frame Forward hinged and equipped with armrests fun ctioning also as pull handles With curved glass and inner demister and de froster operating together wit...

Page 42: ...gage 1270 kg 2800 lbs Coupe Rallye 1 3 1245 kg 2745 lbs 815 kg 1796 lbs C o upe Rallye 1 3 795 kg 1752 lbs When the car is run with a trailer the conditions of use and the perfor mances shall obviousl...

Page 43: ...int L I 1 3 1 76 2 11 heating system included Premium fuel 9z O N minimum Coolant 30 LANCIA 430 S or SHELL Antifreeze 70 water 3 85 AGIP FI SUPERMOTOROIl IoW 40 ESSO UNIFLO loW 40 MOBILOIL SUPER lOW 5...

Page 44: ...l 1 4 Fuel 61ters 38 Air cleaner 38 10 Engine oil 38 7 Engine oil filter 38 9 Gearbox and propelling unit 40 8 Gearbox and propelling unit 41 14 Steering box 41 IS Steering idler arm shaft 41 16 Front...

Page 45: ...4 Engine Gearbox Pt opelling Unit Front Suspension Unit...

Page 46: ...remove the element and carefully wash it with petrol replace it if necessary Every 7 000 km 4 350 miles remove the base by unscrewing the eye pin take off the element and wash it with paraffin Empty...

Page 47: ...the coolant skims the filler base with heater cock open If the coolant level is not as specified above top up with a mixture consisting of 30 anti freeze and 70 water Drinka ble water only may be exc...

Page 48: ...ngine and run it for a few minutes completing the replenishment until the level is normal use drinkable water check the level as specified above if the replenishment has been carried out for the rst t...

Page 49: ...ance adjustment due to the wear of friction pads STEERING SUSPENSION WHEELS Steering Gear Steering box Steering linkage Steering joints Front Suspension Tyres Every 14 000 km 8 700 miles check the oil...

Page 50: ...ims are not distorted if rusted clean them For the wheel balancing see on page SI ELECTRICAL EQUIPMENT Replacing the head and park ing lamp bulbs Remove the hexagonal screw 4 fixing the rims and locat...

Page 51: ...stop and back up lamp bulbs it is suffi cient to loosen the screws fixing the relevant lens To replace the number plate lamp bulbs loosen the screws fixing the bulb covers For the replacement remove t...

Page 52: ...which may be water or detergent solution neither dete riorating the paint nor the windscreen wiper blades WARNING 44 Use a mixture consisting of water and detergent liquid at 4 From time to time lubr...

Page 53: ...let valves and 0 25 mm 0 010 in for exhaust valves Bring the flywheel tooth m arked 0 to line up with mark 1 4 engraved in the rear flange of the flywheel casing Checking the timing Then adjust the in...

Page 54: ...low running Specified value about 800 r p m To be perio dically carried out by skilled personnel in order to avoid a bad operation of the engine specially in case of forced slowing downs with stops an...

Page 55: ...f necessary replace them they must never be adjusted or sand blasted Every 7 000 km 4 350 miles inspect the contact breaker points and check that the gap is 0 45 0 03 mm 0 0177 O DOlI in The specified...

Page 56: ...clean the strainer To carry out this operation remove the engine sump then take off the strainer Every 7 000 km 4 350 miles check the belts for tension if necessary adjust them To adjust the dynamo b...

Page 57: ...about 8 mm 0 314 in This is denoted by an excessive travel of the pedal and by a decrease in the braking efficiency The pad renewal is easily carried out by removing the keep plate NOTE After the rep...

Page 58: ...os ened screws md releasing it with closed screws must be repeated until the fluid flows out of the bleeding holes without air bubbles It is good practice to have the brake bleeding carried out at an...

Page 59: ...an the commutator with a white cloth soaked in petrol and blow off the possible copper and carbon powder between the segments Check that the brushes slide freely in their holders For no reason it is t...

Page 60: ...mps f r low beams The horizontal edge of the bright spot of the low beam has to be at a height from floor level by about 30 cm 12 in lower than that of the head lamp centre As to the height from floor...

Page 61: ...ers are used exclude any product not completely neutral If after drying the paint does not acquire its normal brightness it may be polished with one of the many polishing products which are easily fou...

Page 62: ...r use rags soaked in petrol or alcohol Neglect of this would result in loss of brightness When the car has to be stationary for a long period it is advisable to take the following pre cautions park th...

Page 63: ...these pages are shortly described the characteristics of the FULVIA Coupe Rallye 1 3 S cars which differ from those of the FULVIA Coupe Rallye 1 3 cars For all the other characteristics refer to the...

Page 64: ...103 metric b h p at 6000 r p m 13 2 mkg 95 47 lb ft at 4600 r p m With 0 40 mm 0 0157 in valve clearance for inspection purpose Inlet Exhaust opens 280 before T D C closes 660 after B O C opens 66 bef...

Page 65: ...ostatic valve on the oil filter base makes the cooler come into operation the valve is fully open at 85 C 185 OF Vacuum servo unit in the front wheel circuit Inertia operated limiting device in the re...

Page 66: ...consumption eUNA regulations CAPACITIES Engine oil capacity 58 8 9 ItS IOO km 31 7 m p Imp gall 26 4 m p USA gall premium fuel of 92 O N min Engine sump filters pipes and cooler 5 30 litres 1 16 Imp...

Page 67: ...s In these pages are shortly described the characteristics of the FULVIA Sport 1 3 S cars which differ from those of the FULVIA Coupe Rallye 1 3 cars For all the other characteristics refer to the pre...

Page 68: ...d at the right of the cigarette lighter The complete opening for access to the luggage compartment from outside is obtained by hand after releasing the latch located at the bottom of the rear window 8...

Page 69: ...me into operation the valve is fully open at 850 C 185 OF Ratio U 39 ELECTRICAL EQUIPMENT Bulbs BODY Spare wheel and tool kit Seat adjustment Front parking and direction indicator lamps I2V S zoW Side...

Page 70: ...consumption CUNA regulations CAPACITIES Engine oil capacity 62 4090 mm 161 02 in 1570 mm 61 80 in 1200 mm 47 24 in 935 kg 2060 lbs 3 persons 30 kg 66 lbs luggage 1175 kg 2590 lbs 1St 51 31 6 38 8 6 It...

Page 71: ...HF In these pages are shortly described the characteristics of the FULVIA Coupe Rallye 1 3 cars which differ from those of the Coupe Rallye 1 3 cars For all th other characteristics refer to the prec...

Page 72: ...ce of the electric clock The en gine operation is not normal when the pointer moves to the red sector 818 342 77 mm 3 03 in 69 7 mm 2 74 in 1298 C c 79 21 cu in 10 5 III metric b h p at 6400 r p m 650...

Page 73: ...valve on the oil filter base makes the cooler come into opera tion the valve is fully open at 8So C 185 F Owing to the merely sporting purpose of this car a few accessories have been eliminated and t...

Page 74: ...rque Fuel consumption CUNA regulations CAPACITIES Engine oil capacity 66 3935 mm 154 91 in 825 kg r820 Ibs 4 persons 40 kg 88 Ibs luggage 1145 kg 2520 Ibs 1st 2nd 3rd Top Rev 51 87 134 174 46 3 r 6 54...

Page 75: ...ur above authorized Workshops only Indeed being continually informed of the technical data relevant to your car they are in a position to grant you the best assistance SPARE PARTS When ordering spare...

Page 76: ...10 PALERMO 90145 Viale della Regione Siciliana ROMA 00199 Via Salaria 665 TORINO 10141 Via San Paolo 140 VERONA 37100 Vialc delle Nazioni 10 SPARE PARTS DEPARTMENT TORINO 10141 Corso Peschiera 193 Tel...

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