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Lance LT-30 Owner'S Manual Download Page 19

O   P   E   R   A   T   I   O   N

P A G E   7

Last printed 1/31/2012 4:04:00 PM

Version Rev. 2003D-0

OPERATING INSTRUCTIONS

 

Loading and Tumbling ...............................................................8 
Unloading the Drum/Manual Unloading ....................................9 
Setting the Control Timer/Standard Control Panel with Electric Tumbler Timer 
   Direct Start Continuous Tumbling ......................................... 10 
Setting the Control Timer/Standard Control Panel with Interval and Tumbler Timer 
   Direct Start Intermittent Tumbling ......................................... 11 

Procedures for Tumbling ......................................................... 13 

Section 

3 

Summary of Contents for LT-30

Page 1: ...Owner sManual MODEL LT 30 VACUUM TUMBLER ...

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Page 3: ...LANCE VACUUM TUMBLER Owner s Manual Vacuum Tumbler Rev 2003 D 115 VAC 60 HERTZ SINGLE PHASE ...

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Page 5: ...preparation of your quality food products Please read this owner s manual to gain the maximum benefits of your vacuum tumbler and its different components A note about cleaning Given all the various ways equipment is used in different environments we recommend the owner consult sanitation experts on how to properly clean each piece of machinery in their plant and to do bacterial testing to insure ...

Page 6: ...to do so could result in bodily injury and or damage to the equipment Receiving Problems As in all cases before signing the bill of lading be sure all items have been received as listed and there is no damage in shipment If needed a claim must be made immediately to the local truck line office and noted on the bill of lading Model Nr ________ Serial Nr ___________ Owner ___________________________...

Page 7: ...uid Gallons 40 Liters 150 Pounds 200 Vacuum Pump System Pump capable of delivering 22 in hg Mercury Easily accessible liquid trap Drum Speed Single Speed Drive 1 9 r p m Timer Controls Tumbler Timer 99 hours 59 minutes Intermittent Timer On Time Up to 99 hours 59 minutes Off Time Up to 99 hours 59 minutes Electrical 115 VAC 60 Hertz single phase Variable Speed Motor 1 5 horsepower 5 0 Amps Vacuum ...

Page 8: ...INTRODUCTION i General ii Specifications iii S E C T I O N 1 SAFETY 1 Warning 2 General Safety Guidelines 3 S E C T I O N 2 STARTUP 4 S E C T I O N 3 OPERATIONAL 7 S E C T I O N 4 MAINTENANCE 15 S E C T I O N 5 SCHEMATIC 22 S E C T I O N 6 PARTS 24 S E C T I O N 7 SERVICE HISTORY 36 I C O N S Warning Caution ...

Page 9: ...ical Assembly 29 Emergency Stop Photo Eyes 17 F Flushing Vacuum Valve on Drum 16 Frame Assembly 25 Frequently Ordered Parts 34 G General ii General Safety Guidelines 3 I Installation 5 INTRODUCTION i L Loading and Tumbling 8 Lubrication 18 M Maintenance 15 Maintenance and Cleaning 16 Manual Unloading 9 O Operating Instructions 7 P Procedures for Tumbling 13 Pump Assembly 32 R Recommended On Hand S...

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Page 11: ...S A F E T Y P A G E 1 Last printed 1 31 2012 4 04 00 PM Version Rev 2003D 0 SAFETY Warning 2 General Safety Guidelines 3 Section 1 ...

Page 12: ... codes and regulations For safe operation the vacuum tumbler must be kept clean A thorough weekly cleaning schedule is recommended with a basic daily cleanup procedure See the MAINTENANCE Section for additional details on cleaning your vacuum tumbler Should you notice any unusual changes to your normal tumble schedule or the operation of the vacuum tumbler turn off the power and immediately invest...

Page 13: ... turn off power to your vacuum tumbler before any maintenance work is performed Never go near the machine with loose hair clothes bracelets chains rings ties etc to avoid the chance that they become tangled in the moving parts of the machine As a consequence the operator shall wear suitable clothes for the working environment and the situation he she is in ...

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Page 15: ...T A R T U P P A G E 4 Last printed 1 31 2012 4 04 00 PM Version Rev 2003D 0 STARTUP Installation 5 Unpacking 5 Checking Control Panel 5 Check Vacuum Pump Control 5 Check Tumbler Motor Control 6 Section 2 ...

Page 16: ...eptacle with a 15 Amp circuit breaker 2 Press the RST ENT button on the tumbler timer 3 Check the photo eye for power The red light on the back of the photo eye should be on This can be seen through the observation windows near each photo eye The light on the photo eye must be on If it is not on wipe the face of the photo eye and the reflector opposite them to remove all moisture If still not on s...

Page 17: ...See Setting the Control Timer in the OPERATIONAL section 3 Press the tumbler start button the drum will now turn 4 Turn the variable speed control up and down The drum will speed up and slow down 5 The drum will turn until the tumbler timer counts down to zero at which time the drum will stop 6 Press the RST ENT button on the tumbler timer 7 The machine is now ready to use ...

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Page 19: ... Tumbling 8 Unloading the Drum Manual Unloading 9 Setting the Control Timer Standard Control Panel with Electric Tumbler Timer Direct Start Continuous Tumbling 10 Setting the Control Timer Standard Control Panel with Interval and Tumbler Timer Direct Start Intermittent Tumbling 11 Procedures for Tumbling 13 Section 3 ...

Page 20: ...xt to the drum cover Make sure the vacuum passage to the drum is clean and that it is to the top Pulling vacuum with the fitting not at the top position will result in liquid being drawn into the vacuum pump THIS WILL DAMAGE THE PUMP 12 Push vacuum hose onto drum fitting 13 Run vacuum pump until 15 inches of vacuum is drawn Higher vacuum can be drawn if desired 14 Shut off the valve on the drum 15...

Page 21: ...ntrol to a slow speed 2 Press the RST ENT button on the timer 3 Press the tumbler start button 4 When the cover is facing you at the 2 o clock position press the stop button 5 Loosen the cover knobs 6 Open the vacuum valve on the drum to release the vacuum Loosen cover knobs first 7 Remove the cover 8 Remove the gasket 9 Unload the drum ...

Page 22: ...mer is set for hour minute 5 Press the button with the arrow pointing up to set the desired time each position must be done separately 6 After the time is set press the RST ENT button to enter the time 7 Press the RST ENT again to change the current time on the timer 8 The tumbler timer is ready to run 9 Press the tumbler start button to begin the cycle Stopping the tumbler with the tumbler STOP b...

Page 23: ... start first 11 To set the TON time on the interval timer press the PR button 12 Notice the TON in the lower left corner of the timer is for the on time 13 Notice the number that is flashing Press the button with the arrow pointing to the right to the desired position you want to change the timer is set for hour minute 14 Press the button with the arrow pointing up to set the desired on time each ...

Page 24: ...le is timing on the intermittent timer Stopping the tumbler with tumbler STOP button or photo eye switch will stop the tumbler timer and maintain its time The intermittent timer will reset to the preset times Pressing the tumbler START button will restart the intermittent timer The total timer will restart from where it left off Pressing the reset button on either the tumbler timer or interval tim...

Page 25: ...al weight to verify percentage of brine to be added Tumble for stated period of time Remove from tumbler Run product through stuffer into large casing Put into ham press and smoke under normal smoking conditions 10 1 hr 7 Chicken After obtaining total weight of birds add normal or recommended percentage of brine and tumble product and brine for required time 10 1 hr or more 4 Turkey Obtain total w...

Page 26: ... green weight Put product and excess purge into tumbler 10 3 hrs 2 hrs or more or less 5 Cottage Bacon Pump product with normal or recommended percentage of brine per green weight Put product and excess into tumbler 10 3 hrs 2 hrs or more or less 5 Pork Ribs Get total weight of the product to verify percentage of brine to be added 10 hr 4 Pork Hocks Get total weight of the product to verify percen...

Page 27: ... Maintenance and Cleaning 16 Cleaning Precautions 16 Cleaning Your Machine 16 Flushing Vacuum Valve on Drum 16 Cleaning Vacuum Hose 17 Emergency Stop Photo Eyes 17 Maintenance 17 Lubrication 17 Checking the Aim of the Photo Eye 19 Adjusting the Aim of a Photo Eye 20 Troubleshooting Guide 21 Section 4 ...

Page 28: ...asive material This could damage the components Do not spray water directly at the control panel This could damage the components Use a damp cloth to clean the control panel Cleaning Your Machine Fill your machine with warm water to the top of the paddle Using standard cleaning solution put in to 1 cup depending on the strength Put the cover on Turn the machine on and run for 10 to 15 minutes When...

Page 29: ... The red light should be lit If it is not lit wipe the photo eye face and reflector to remove moisture Maintenance DISCONNECT POWER BEFORE SERVICING NOTE Lock and tag power disconnect to prevent application of power Properly selected and installed electric motors are capable of operating for long periods with minimal maintenance Periodically clean dirt accumulations from open type motors especiall...

Page 30: ...on Should the gears require lubrication use type L Industrial 30 American Oil Co grease or its equivalent The following is a list of lubricants which can be used Mobile UX EP2 Philube EP2 Gulf Crown EP2 Alvania EP2 or Mutifax EP2 IMPORTANT COMPLETELY CLEAN THE OLD LUBRICANT FROM THE GEAR BOX BEFORE ADDING FRESH LUBRICANT UNDER NO CIRCUMSTANCES SHOULD DIFFERENT TYPES OF LUBRICANTS BE MIXED ...

Page 31: ... taped up A Move the reflector to the left until the red light on the photo eye goes out measure this distance see Figure A which we will call distance A B Move the reflector to the right until the red light on the photo eye goes out measure this distance see Figure A which we will call distance B C Move the reflector up until the red light on the photo eye goes out measure this distance see Figur...

Page 32: ...photo eye from the cabinet B Remove one of the nuts that is threaded onto the adjusting tool and insert the threaded end into the hole in the cabinet from the outside and thread the nut back on the tool C Pull the handle of the adjusting tool into the direction of the smaller measurements that you recorded in Step 4 see Figure B You should be able to bend the mounting hole in the cabinet to align ...

Page 33: ...Troubleshooting Guide 1 Make sure power cord is plugged in 2 No display on timer A Check outlet for power use power tool B Check the AC fuse behind side panel of cabinet 3 Motor will not run A Check to see if red light on the photo eye is on B Check the DC fuse behind side panel of cabinet ...

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Page 35: ...S C H E M A T I C P A G E 2 2 Last printed 1 31 2012 4 04 00 PM Version Rev 2003D 0 SCHEMATIC Single Phase Power 23 Section 5 ...

Page 36: ...S C H E M A T I C P A G E 2 3 Last printed 1 31 2012 4 04 00 PM Version Rev 2003D 0 Single Phase Power Schematic ...

Page 37: ...inted 1 31 2012 4 04 00 PM Version Rev 2003D 0 PARTS Frame Assembly 25 Vacuum Assembly 26 Drive Train Assembly 27 Electrical Assembly 29 Recommended On Hand Spare Parts List 31 Pump Assembly 31 Frequently Ordered Parts 34 Section 6 ...

Page 38: ...late 10 250 16 49 04 49 1 Each Brace 11 250 38 49 04 50 2 Each Bearing Support 12 CS4W890 49 01 85 2 Each Rigid Caster 13 CS4W887 49 01 86 2 Each Swivel Caster 14 BOS0AB240125 49 04 51 8 Each 3 8 16 x 1 in Carr Bolt SS 15 BOS0CX160050 49 04 52 41 Each 10 24 x in HSHMS SS 16 BOSAU160125 49 04 53 17 Each 10 24 x 1 in PH RHMS SS 17 RNA1024A080 49 04 54 10 Each 10 24 Aluminum Riv Nut 19 BOS0AH220075 4...

Page 39: ... TEE101C 49 01 46 1 Each Tee 7 HN5346K18 49 01 45 1 Each Male Hose Nipple 8 OR9464K26 49 01 32 1 Each O Ring 9 HN5372K11 49 01 68 1 Each Male Hose Nipple 10 HN5372K12 49 04 62 2 Each Male Hose Nipple 11 HS26 705AM 49 01 40 16 Inches 3 8 in Hose 12 HS26 702AM 49 01 47 6 Feet in Hose 13 EL116SC 49 01 30 2 Each 90 Street Elbow 14 0002 49 49 01 38 1 Each Vacuum Plug 15 VTAJ554 49 01 15 1 Each Trap Bal...

Page 40: ... 15 WASGI037 49 03 72 8 Each 3 8 in Std Lock Washer SS 16 NUS0EA24 49 03 73 8 Each 3 8 16 Hex Nut 17 WASGA031 49 04 70 4 Each 5 16 in Std Flat Washer SS 18 WASGI031 49 04 71 4 Each 5 16 in Std Lock Washer SS 19 NUSOEA22 49 04 72 4 Each 5 16 18 Hex Nut SS 20 PC63745T81 49 01 04 1 Each End Cap 21 GALT153060 49 01 28 1 Each Gasket 22 0002 43 49 01 11 4 Each Cover Bolt 23 WASGA050 49 03 24 4 Each Cove...

Page 41: ...P A R T S P A G E 2 8 Last printed 1 31 2012 4 04 00 PM Version Rev 2003D 0 Drive Train Assembly ...

Page 42: ...0 49 01 67 1 Each D C HP Resistor 18 LT15FACE1 49 04 82 1 Each Face Panel 19 SR1200 49 03 50 3 Each 5 8 in Strain Relief 20 SR1157 49 00 09 1 Each in Strain Relief 21 GM9600K22 49 04 83 1 Each Grommet 22 WI1W661 49 04 84 6 Feet 16 3 Wire 23 CR3453 49 04 85 1 Each Cord Restraint 24 CT3500 49 00 08 10 Each Nylon Cable Tie 25 CT3503 49 03 33 10 Each Nylon Cable Tie 26 CL3608 49 04 86 6 Each Cable Hol...

Page 43: ...P A R T S P A G E 3 0 Last printed 1 31 2012 4 04 00 PM Version Rev 2003D 0 Electrical Assembly ...

Page 44: ... Each 49 01 72 Reflector 1 Each 49 01 22 Motor controller 1 Each 49 02 46 HP resistor 1 Each 49 03 27 Photo eye 1 Each 49 01 50 Timer 1 Each 49 01 07 Power relay 1 Each 49 01 59 Push button red 1 Each 49 01 60 Push button green 1 Each 49 03 28 Selector switch 1 Each 49 01 61 Contact N O 2 Each 49 01 63 Contact N C 2 Each 49 01 01 5K OHM Speed controller 1 Each 49 03 01 Complete kit includes all ab...

Page 45: ...P A R T S P A G E 3 2 Last printed 1 31 2012 4 04 00 PM Version Rev 2003D 0 Pump Assembly ...

Page 46: ...P A R T S P A G E 3 3 Last printed 1 31 2012 4 04 00 PM Version Rev 2003D 0 Pump Assembly ...

Page 47: ...P A R T S P A G E 3 4 Last printed 1 31 2012 4 04 00 PM Version Rev 2003D 0 Frequently Ordered Parts Date Part Nr Qty Part Ordered ...

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Page 50: ...S E R V I C E H I S T O R Y P A G E 3 6 Last printed 1 31 2012 4 04 00 PM Version Rev 2003D 0 ServiceHistory Date Service Provided ...

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